公开(公告)号：US20210091076A1

公开(公告)日：2021-03-25

申请号：US16676443

申请日：2019-11-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Weng Chang ,  Chi-On Chui

IPC: H01L27/088 ,  H01L21/8234

Abstract: A semiconductor device including a substrate, a first transistor and a second transistor is provided. The first transistor includes a first gate structure over the first semiconductor fin. The first gate structure includes a first high-k layer and a first work function layer sequentially disposed on the substrate, a material of the first work function layer may include metal carbide and aluminum, and a content of aluminum in the first work function layer is less than 10% atm. The second transistor includes a second gate structure. The second gate structure includes a second high-k layer and a second work function layer sequentially disposed on the substrate. A work function of the first work function layer is greater than a work function of the second work function layer.

公开(公告)号：US09837507B1

公开(公告)日：2017-12-05

申请号：US15281305

申请日：2016-09-30

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Yu-Sheng Wang ,  Chi-Cheng Hung ,  Da-Yuan Lee ,  Hsin-Yi Lee ,  Kuan-Ting Liu

IPC: H01L29/66 ,  H01L29/49

CPC classification number: H01L29/66545 ,  H01L29/4966 ,  H01L29/66795 ,  H01L29/7848 ,  H01L29/785

Abstract: A field effect transistor includes a channel layer made of a semiconductor and a metal gate structure. The metal gate structure includes a gate dielectric layer, a barrier layer formed on the gate dielectric layer, a work function adjustment layer formed on the barrier layer and made of one of Al and TiAl, a blocking layer formed on the work function adjustment layer and made of TiN, and a body metal layer formed on the blocking layer and made of W. A gate length over the channel layer is in a range from 5 nm to 15 nm, and a thickness of the first conductive layer is in a range of 0.2 nm to 3.0 nm. A range between a largest thickness and a smallest thickness of the first conductive layer is more than 0% and less than 10% of an average thickness of the first conductive layer.

公开(公告)号：US20250063778A1

公开(公告)日：2025-02-20

申请号：US18934076

申请日：2024-10-31

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Hsiang-Pi Chang ,  Huang-Lin Chao ,  Chung-Liang Cheng ,  Chi On Chui ,  Kun-Yu Lee ,  Tzer-Min Shen ,  Yen-Tien Tung ,  Chun-I Wu

IPC: H01L29/06 ,  H01L21/324 ,  H01L21/8234 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: A method includes removing a first dummy gate stack and a second dummy gate stack to form a first trench and a second trench. The first dummy gate stack and the second dummy gate stack are in a first device region and a second device region, respectively. The method further includes depositing a first gate dielectric layer and a second gate dielectric layer extending into the first trench and the second trench, respectively, forming a fluorine-containing layer comprising a first portion over the first gate dielectric layer, and a second portion over the second gate dielectric layer, removing the second portion, performing an annealing process to diffuse fluorine in the first portion into the first gate dielectric layer, and at a time after the annealing process, forming a first work-function layer and a second work-function layer over the first gate dielectric layer and the second gate dielectric layer, respectively.

公开(公告)号：US12218200B2

公开(公告)日：2025-02-04

申请号：US18359695

申请日：2023-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/06 ,  H01L27/092

Abstract: An embodiment includes a device having nanostructures on a substrate, the nanostructures including a channel region. The device also includes a gate dielectric layer wrapping around each of the nanostructures. The device also includes a first work function tuning layer on the gate dielectric layer, the first work function tuning layer including a first n-type work function metal, aluminum, and carbon, the first n-type work function metal having a work function value less than titanium. The device also includes a glue layer on the first work function tuning layer. The device also includes and a fill layer on the glue layer.

公开(公告)号：US20240387647A1

公开(公告)日：2024-11-21

申请号：US18789053

申请日：2024-07-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/40 ,  H01L21/28 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: A method includes forming a dummy gate stack over a semiconductor region, forming epitaxial source/drain regions on opposite sides of the dummy gate stack, removing the dummy gate stack to form a trench, depositing a gate dielectric layer extending into the trench, and depositing a work-function layer over the gate dielectric layer. The work-function layer comprises a seam therein. A silicon-containing layer is deposited to fill the seam. A planarization process is performed to remove excess portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer. Remaining portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer form a gate stack.

公开(公告)号：US20240297080A1

公开(公告)日：2024-09-05

申请号：US18660318

申请日：2024-05-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Ji-Cheng Chen ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  C23C16/34 ,  C23C16/455 ,  H01L21/28 ,  H01L21/285 ,  H01L21/764 ,  H01L27/088 ,  H01L29/06 ,  H01L29/08 ,  H01L29/417 ,  H01L29/45 ,  H01L29/49 ,  H01L29/66

CPC classification number: H01L21/82345 ,  C23C16/34 ,  C23C16/45553 ,  H01L21/28088 ,  H01L21/28518 ,  H01L21/764 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823475 ,  H01L21/823481 ,  H01L27/0886 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41791 ,  H01L29/45 ,  H01L29/4966 ,  H01L29/66545

Abstract: A method includes forming isolation regions extending into a semiconductor substrate, and recessing the isolation regions. After the recessing, a portion of a semiconductor material between the isolation region protrudes higher than top surfaces of the isolation regions to form a semiconductor fin. The method further includes forming a gate stack, which includes forming a gate dielectric on sidewalls and a top surface of the semiconductor fin, and depositing a titanium nitride layer over the gate dielectric as a work-function layer. The titanium nitride layer is deposited at a temperature in a range between about 300° C. and about 400° C. A source region and a drain region are formed on opposing sides of the gate stack.

公开(公告)号：US12068386B2

公开(公告)日：2024-08-20

申请号：US18316419

申请日：2023-05-12

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/02 ,  H01L21/28 ,  H01L21/285 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/45 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L29/4908 ,  H01L21/02603 ,  H01L21/28088 ,  H01L21/28518 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823842 ,  H01L21/823864 ,  H01L21/823871 ,  H01L27/092 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/45 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66742 ,  H01L29/78696

Abstract: In an embodiment, a device includes: a first channel region; a second channel region; and a gate structure around the first channel region and the second channel region, the gate structure including: a gate dielectric layer; a first p-type work function metal on the gate dielectric layer, the first p-type work function metal including fluorine and aluminum; a second p-type work function metal on the first p-type work function metal, the second p-type work function metal having a lower concentration of fluorine and a lower concentration of aluminum than the first p-type work function metal; and a fill layer on the second p-type work function metal.

公开(公告)号：US20240249938A1

公开(公告)日：2024-07-25

申请号：US18599871

申请日：2024-03-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Jia-Ming Lin ,  Kun-Yu Lee ,  Chi On Chui

IPC: H01L21/02

CPC classification number: H01L21/02603 ,  H01L21/02208 ,  H01L21/02271 ,  H01L21/0262

Abstract: A method includes removing a first dummy gate structure to form a recess around a first nanostructure and a second nanostructure; depositing a sacrificial layer in the recess with a flowable chemical vapor deposition (CVD); and patterning the sacrificial layer to leave a portion of the sacrificial layer between the first nanostructure and the second nanostructure. The method further include depositing a first work function metal in first recess; removing the first work function metal and the portion of the sacrificial layer from the recess; depositing a second work function metal in the recess, wherein the second work function metal is of an opposite type than the first work function metal; and depositing a fill metal over the second work function metal in the recess.

公开(公告)号：US12009391B2

公开(公告)日：2024-06-11

申请号：US17341034

申请日：2021-06-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L27/092 ,  H01L21/8234 ,  H01L29/06 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/0673 ,  H01L21/823418 ,  H01L21/823431 ,  H01L27/0924 ,  H01L29/66795 ,  H01L29/7851

Abstract: A semiconductor device includes: a fin protruding above a substrate; source/drain regions over the fin; nanosheets between the source/drain regions; and a gate structure over the fin and between the source/drain regions, the gate structure including: a gate dielectric material around each of the nanosheets; a work function material around the gate dielectric material; a liner material around the work function material, where the liner material has a non-uniform thickness and is thicker at a first location between the nanosheets than at a second location along sidewalls of the nanosheets; and a gate electrode material around at least portions of the liner material.

公开(公告)号：US12009264B2

公开(公告)日：2024-06-11

申请号：US17838785

申请日：2022-06-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Ji-Cheng Chen ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L29/51 ,  C23C16/34 ,  C23C16/455 ,  H01L21/28 ,  H01L21/285 ,  H01L21/764 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/06 ,  H01L29/08 ,  H01L29/417 ,  H01L29/45 ,  H01L29/49 ,  H01L29/66

CPC classification number: H01L21/82345 ,  C23C16/34 ,  C23C16/45553 ,  H01L21/28088 ,  H01L21/28518 ,  H01L21/764 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823475 ,  H01L21/823481 ,  H01L27/0886 ,  H01L29/0653 ,  H01L29/0847 ,  H01L29/41791 ,  H01L29/45 ,  H01L29/4966 ,  H01L29/66545

Abstract: A method includes forming isolation regions extending into a semiconductor substrate, and recessing the isolation regions. After the recessing, a portion of a semiconductor material between the isolation region protrudes higher than top surfaces of the isolation regions to form a semiconductor fin. The method further includes forming a gate stack, which includes forming a gate dielectric on sidewalls and a top surface of the semiconductor fin, and depositing a titanium nitride layer over the gate dielectric as a work-function layer. The titanium nitride layer is deposited at a temperature in a range between about 300° C. and about 400° C. A source region and a drain region are formed on opposing sides of the gate stack.