Abstract:
A process for forming a power MOSFET enables the connection a metal gate electrode to the conductive polysilicon gates in the active area without an additional mask step. In the process, a groove is formed in the field oxide during the active area mask step. Conductive polysilicon is then formed over the active area and into the groove. At least one window is formed over the groove along with the mask window for forming the channel and source implant windows, and the polysilicon is etched to the silicon surface in the active area, but a strip is left in the groove. This strip is contacted by gate metal during metal deposition. Thus, gate metal is connected to the polysilicon without an added mask step.
Abstract:
A single rapid thermal anneal (RTA) process is used to form a low resistivity titanium silicide layer atop a polysilicon gate layer for a MOSgated device. The process employs an amorphous silicon layer formed atop the polysilicon layer, followed by forming a titanium layer atop the amorphous silicon. A single RTA process at a temperature below the temperature of contamination diffusion is carried out, preferably at about 650null C. for 30 seconds. The top of the annealed titanium silicide layer is then stripped, and the remaining layer has a sheet Rho of less than about 2 ohms per square.
Abstract:
A soft recovery diode is made by first implanting helium into the die to a location below the P/N junction and the implant annealed. An E-beam radiation process then is applied to the entire wafer and is also annealed. The diode then has very soft recovery characteristics without requiring heavy metal doping.
Abstract:
A chip scale package has a semiconductor MOSFET die which has a top electrode surface covered with a layer of a photosensitive liquid epoxy which is photolithographically patterned to expose portions of the electrode surface and to act as a passivation layer and as a solder mask. A solderable contact layer is then formed over the passivation layer. The individual die are mounted drain side down in a metal clip or can with the drain electrode disposed coplanar with a flange extending from the can bottom.
Abstract:
A circuit and method for sensing the inductor current flowing to a load from a switching power supply without using a sense resistor in the path of the inductor current. In a synchronous buck converter topology, the inductor current is derived by sensing the voltage drop across the synchronous MOSFET of the half-bridge and reconstructing the current using a sample and hold technique. A ripple current synthesizer is employed to reconstruct inductor current outside the sample and hold window. The sampled product ILoadnullRDSon is used to update the ripple current estimator with dc information every switching cycle. The resulting voltage waveform is directly proportional to the inductor current. The inductor current synthesizer of the present invention can also be used in boost converter, flyback converter and forward converter topologies.
Abstract:
A contact clip for the aluminum contact of a semiconductor device has a central nickel-iron body, preferably Nilo alloy 42, which is coated on top and bottom by a soft, but high conductivity metal such as gold, silver or copper. The nickel-iron body has a thickness of about 15 mils, and is about the thickness of the silicon die. The conductive layers have a thickness of about 5% to 20% of that of the nickel-iron core.
Abstract:
A fabrication process for a Schottky barrier structure includes forming a nitride layer directly on a surface of an epitaxial (nullepinull) layer and subsequently forming a plurality of trenches in the epi layer. The interior walls of the trenches are then deposited with a final oxide layer without forming a sacrificial oxide layer to avoid formation of a beak bird at the tops of the interior trench walls. A termination trench is etched in the same process step for forming the plurality of trenches in the active area.
Abstract:
An IGBT has parallel spaced trenches lined with gate oxide and filled with conductive polysilicon gate bodies. The trenches extend through a Pnull base region which is about 7 microns deep. A deep narrow Nnull emitter diffusion is at the top of the trench and a shallow Pnull contact diffusion extends between adjacent emitter diffusions. The Nnull emitter diffusions are arranged to define a minimum RBnull. The trenches are sufficiently deep to define long channel regions which can withstand a substantial portion of the blocking voltage of the device. A second blanket emitter implant and diffusion defines a shallow high concentration emitter diffusion extension at the top of the die for improved contact to the emitter diffusions.
Abstract translation:IGBT具有与栅极氧化物排列并且填充有导电多晶硅栅极体的平行隔开的沟槽。 沟槽延伸穿过大约7微米深的P'基底区域。 深沟N +发射体扩散在沟槽的顶部,浅的P +接触扩散在相邻的发射极扩散之间延伸。 N +发射极扩散布置成限定最小RB'。 沟槽足够深以限定可以承受器件的大部分阻断电压的长通道区域。 第二个覆盖发射器的注入和扩散在芯片的顶部限定了一个浅的高浓度发射极扩散延伸,以改善与发射极扩散的接触。
Abstract:
Semiconductor die are soldered or epoxy bonded to lead frame pads and overhang the pads to reduce thermal differential expansion and contraction stresses applied to the die from the lead frame pad. A plastic housing of standard size is unchanged in dimension, but contains a greater total silicon die area.
Abstract:
A multichip module has a substrate, which receives several flip chip and for other semiconductor die on one surface and has vias extending through the substrate from the flip chip bottom electrodes to solder ball electrodes on the bottom of the substrate. Passive components are also mounted on the top of the substrate and are connected to further vias which extend to respective ball contacts at the substrate bottom. In one embodiment, the bottom surfaces and electrodes of the die are insulated and their tops (and drain electrodes) are connected by a moldable conductive layer. In another embodiment the top surface of the substrate is covered by an insulation cap, which may be finned for improved thermal properties. The passives are upended to have their longest dimension perpendicular to the substrate surface and are between the fin valleys. The insulation cover is a cap which fits over the top of the substrate, with mold lock depressions contained in the junction between the cap peripheral interior edge and the substrate mating edge surfaces.