公开(公告)号：US20240371973A1

公开(公告)日：2024-11-07

申请号：US18773070

申请日：2024-07-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Peng-Soon Lim ,  Cheng-Lung Hung ,  Mao-Lin Huang ,  Weng Chang

IPC: H01L29/66 ,  H01L21/28 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/51 ,  H01L29/78

Abstract: A method includes forming a dummy gate stack, forming a dielectric layer, with the dummy gate stack located in the dielectric layer, removing the dummy gate stack to form a opening in the dielectric layer, forming a metal layer extending into the opening, and etching back the metal layer. The remaining portions of the metal layer in the opening have edges lower than a top surface of the dielectric layer. A conductive layer is selectively deposited in the opening. The conductive layer is over the metal layer, and the metal layer and the conductive layer in combination form a replacement gate.

公开(公告)号：US12087587B2

公开(公告)日：2024-09-10

申请号：US17325736

申请日：2021-05-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/28 ,  H01L21/02 ,  H01L21/285 ,  H01L21/3115 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/417 ,  H01L29/423 ,  H01L29/45 ,  H01L29/49 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L21/28088 ,  H01L21/0259 ,  H01L21/28185 ,  H01L21/28518 ,  H01L21/3115 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823842 ,  H01L21/823857 ,  H01L21/823864 ,  H01L21/823871 ,  H01L27/092 ,  H01L29/0665 ,  H01L29/41733 ,  H01L29/42392 ,  H01L29/45 ,  H01L29/4908 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66742 ,  H01L29/78618 ,  H01L29/78696 ,  H01L29/0673

Abstract: In some embodiments, a method includes forming a plurality of nanostructures over a substrate; etching the plurality of nanostructures to form first recesses; forming source/drain regions in the first recesses; removing first nanostructures of the plurality of nanostructures leaving second nanostructures of the plurality of nanostructures; depositing a gate dielectric over and around the second nanostructures; performing an aluminum treatment on the gate dielectric; depositing a first conductive material over and around the gate dielectric; performing a fluorine treatment on the first conductive material; and depositing a second conductive material over and around the first conductive material.

公开(公告)号：US12068393B2

公开(公告)日：2024-08-20

申请号：US17663979

申请日：2022-05-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Peng-Soon Lim ,  Cheng-Lung Hung ,  Mao-Lin Huang ,  Weng Chang

IPC: H01L29/66 ,  H01L21/28 ,  H01L29/423 ,  H01L29/49 ,  H01L29/78 ,  H01L29/06 ,  H01L29/51

CPC classification number: H01L29/66545 ,  H01L21/28026 ,  H01L29/42376 ,  H01L29/4966 ,  H01L29/66583 ,  H01L29/66636 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/0673 ,  H01L29/513 ,  H01L29/517 ,  H01L29/66439 ,  H01L29/665

Abstract: A method includes forming a dummy gate stack, forming a dielectric layer, with the dummy gate stack located in the dielectric layer, removing the dummy gate stack to form a opening in the dielectric layer, forming a metal layer extending into the opening, and etching back the metal layer. The remaining portions of the metal layer in the opening have edges lower than a top surface of the dielectric layer. A conductive layer is selectively deposited in the opening. The conductive layer is over the metal layer, and the metal layer and the conductive layer in combination form a replacement gate.

公开(公告)号：US12051721B2

公开(公告)日：2024-07-30

申请号：US17813980

申请日：2022-07-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Ji-Cheng Chen ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L29/06 ,  H01L21/02 ,  H01L29/423 ,  H01L29/49

CPC classification number: H01L29/0673 ,  H01L21/02178 ,  H01L21/02186 ,  H01L21/0245 ,  H01L21/02458 ,  H01L21/0262 ,  H01L29/0638 ,  H01L29/0676 ,  H01L29/42392 ,  H01L29/4925 ,  H01L29/4958 ,  H01L29/4966 ,  H01L29/4975

Abstract: A semiconductor device including a barrier layer surrounding a work function metal layer and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a semiconductor substrate; a first channel region over the semiconductor substrate; a second channel region over the first channel region; gate dielectric layers surrounding the first channel region and the second channel region; work function metal layers surrounding the gate dielectric layers; and barrier layers surrounding the work function metal layers, a first barrier layer surrounding the first channel region being merged with a second barrier layer surrounding the second channel region.

公开(公告)号：US12021116B2

公开(公告)日：2024-06-25

申请号：US17388263

申请日：2021-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/06 ,  H01L27/088 ,  H01L29/08 ,  H01L29/10 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/0673 ,  H01L27/0886 ,  H01L29/0847 ,  H01L29/1033 ,  H01L29/66553 ,  H01L29/66795 ,  H01L29/7851

Abstract: A semiconductor device includes nanosheets between the source/drain regions, and a gate structure over the substrate and between the source/drain regions, the gate structure including a gate dielectric material around each of the nanosheets, a work function material around the gate dielectric material, a first capping material around the work function material, a second capping material around the first capping material, wherein the second capping material is thicker at a first location between the nanosheets than at a second location along a sidewall of the nanosheets, and a gate fill material over the second capping material.

公开(公告)号：US11935957B2

公开(公告)日：2024-03-19

申请号：US17396903

申请日：2021-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Wei-Chin Lee ,  Shih-Hang Chiu ,  Chia-Ching Lee ,  Hsueh Wen Tsau ,  Cheng-Yen Tsai ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L21/8234 ,  H01L21/8238 ,  H01L27/088 ,  H01L29/66

CPC classification number: H01L29/7855 ,  H01L21/823431 ,  H01L21/823456 ,  H01L21/823468 ,  H01L21/823821 ,  H01L21/82385 ,  H01L27/0886 ,  H01L29/66545 ,  H01L29/66795

Abstract: Semiconductor device structures having gate structures with tunable threshold voltages are provided. Various geometries of device structure can be varied to tune the threshold voltages. In some examples, distances from tops of fins to tops of gate structures can be varied to tune threshold voltages. In some examples, distances from outermost sidewalls of gate structures to respective nearest sidewalls of nearest fins to the respective outermost sidewalls (which respective gate structure overlies the nearest fin) can be varied to tune threshold voltages.

公开(公告)号：US20230073400A1

公开(公告)日：2023-03-09

申请号：US17986379

申请日：2022-11-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Ming-Chi Huang ,  Zoe Chen ,  Wei-Chin Lee ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Weng Chang ,  Ching-Hwanq Su

IPC: H01L27/092 ,  H01L21/324 ,  H01L29/66 ,  H01L29/51 ,  H01L29/78 ,  H01L29/08 ,  H01L21/768 ,  H01L21/28 ,  H01L21/8238 ,  H01L21/02 ,  H01L29/10 ,  H01L21/321 ,  H01L21/027

Abstract: In an embodiment, a method includes: forming a gate dielectric layer on an interface layer; forming a doping layer on the gate dielectric layer, the doping layer including a dipole-inducing element; annealing the doping layer to drive the dipole-inducing element through the gate dielectric layer to a first side of the gate dielectric layer adjacent the interface layer; removing the doping layer; forming a sacrificial layer on the gate dielectric layer, a material of the sacrificial layer reacting with residual dipole-inducing elements at a second side of the gate dielectric layer adjacent the sacrificial layer; removing the sacrificial layer; forming a capping layer on the gate dielectric layer; and forming a gate electrode layer on the capping layer.

公开(公告)号：US11527621B2

公开(公告)日：2022-12-13

申请号：US17078655

申请日：2020-10-23

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/8238 ,  H01L29/40 ,  H01L29/49 ,  H01L29/66 ,  H01L29/78 ,  H01L27/092

Abstract: A method includes depositing a first work function tuning layer over a gate dielectric layer using an atomic layer deposition process. The atomic layer deposition process comprises depositing one or more first nitride monolayers; and depositing one or more carbide monolayers over the one or more first nitride monolayers. The method further includes depositing an adhesion layer of the first work function tuning layer; and depositing a conductive material over the adhesion layer.

公开(公告)号：US20220359703A1

公开(公告)日：2022-11-10

申请号：US17814743

申请日：2022-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/285 ,  H01L21/8234 ,  H01L29/40 ,  H01L29/78

Abstract: A method includes forming a gate dielectric layer on a semiconductor region, and depositing a first aluminum-containing work function layer using a first aluminum-containing precursor. The first aluminum-containing work function layer is over the gate dielectric layer. A second aluminum-containing work function layer is deposited using a second aluminum-containing precursor, which is different from the first aluminum-containing precursor. The second aluminum-containing work function layer is deposited over the first aluminum-containing work function layer. A conductive region is formed over the second aluminum-containing work function layer.

公开(公告)号：US11495661B2

公开(公告)日：2022-11-08

申请号：US16842066

申请日：2020-04-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Ji-Cheng Chen ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L29/06 ,  H01L21/02 ,  H01L29/423 ,  H01L29/49

Abstract: A semiconductor device including a barrier layer surrounding a work function metal layer and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a semiconductor substrate; a first channel region over the semiconductor substrate; a second channel region over the first channel region; gate dielectric layers surrounding the first channel region and the second channel region; work function metal layers surrounding the gate dielectric layers; and barrier layers surrounding the work function metal layers, a first barrier layer surrounding the first channel region being merged with a second barrier layer surrounding the second channel region.