Method and Resulting Product of Thermoplastic Material Comprising a Fibre Reinforcement
    1.
    发明申请
    Method and Resulting Product of Thermoplastic Material Comprising a Fibre Reinforcement 审中-公开
    包括纤维增强材料的热塑性材料的方法和结果

    公开(公告)号:US20160009033A1

    公开(公告)日:2016-01-14

    申请号:US14764835

    申请日:2014-01-31

    IPC分类号: B29C70/46 B29C70/68

    摘要: The present invention relates to a method of manufacturing a thermoplastic product in a mould comprising at least two opposing mould parts defining a cavity to at least one of press mould and injection mould the product from thermoplastic material. The method comprises providing a fiber reinforced sheet of a fiber fabric encapsulated in a thermoplastic resin, forming the fiber reinforced sheet in correspondence with a shape of the product and arranging the formed fiber reinforced sheet on and connected close fittingly to an outer surface of the product. The method further entails dividing the fiber reinforced sheet in portions in shape optimized for low cut losses, said shapes being from the group at least comprising rectangles, squares and honeycomb or six-cornered shapes, and welding two or more fiber reinforced sheets or portions thereof together, prior to forming the combined fiber reinforced sheet in correspondence with a shape of the product. Further more the invention relates to a product, comprising a layer of thermoplastic material and a reinforcement, wherein the reinforcement comprises at least one fiber reinforced sheet and is arranged on and connected close fittingly to an outer surface of the layer.

    摘要翻译: 本发明涉及一种在模具中制造热塑性产品的方法,该方法包括至少两个相对的模具部件,所述至少两个相对的模具部件限定了至少一个压模和从热塑性材料注射成型的模腔。 该方法包括提供一种包封在热塑性树脂中的纤维织物的纤维增强片材,根据产品的形状形成纤维增强片材,并将成形的纤维增强片材布置在产品的外表面上并且紧密地连接到产品的外表面上 。 该方法进一步包括将纤维增强片材划分成针对低切损失优化的形状,所述形状至少包括矩形,正方形和蜂窝状或六角形状,并且焊接两个或更多个纤维增强片或其部分 在形成与产品的形状相对应的组合纤维增强片材之前。 此外,本发明涉及一种包括热塑性材料层和增强材料的产品,其中所述增强材料包括至少一个纤维增强片材,并且被布置在该层的外表面上并且紧密地连接到该层的外表面上。

    METHOD FOR PRODUCING A COMPONENT FROM AN ORGANOMETALLIC SHEET AND MOULD
    3.
    发明申请
    METHOD FOR PRODUCING A COMPONENT FROM AN ORGANOMETALLIC SHEET AND MOULD 有权
    从有机薄片和模具生产组分的方法

    公开(公告)号:US20160288383A1

    公开(公告)日:2016-10-06

    申请号:US14672981

    申请日:2015-03-30

    发明人: Heiner SALZMANN

    IPC分类号: B29C45/00

    摘要: A method for producing a component from a fibre-reinforced thermoplastic material referred to as an organometallic sheet, and which includes an arrangement of fibres embedded in a matrix of a thermoplastic material. To produce the component, the organometallic sheet is thermally shaped and then placed into an injection mould. A mould for carrying out a method for producing a component from a fibre-reinforced thermoplastic material is also provided.

    摘要翻译: 一种由称为有机金属片的纤维增强热塑性材料制备组分的方法,其包括嵌入热塑性材料基质中的纤维布置。 为了生产该组分,将有机金属片热成型,然后放入注射模具中。 还提供了一种用于从纤维增强热塑性材料制备组分的方法的模具。

    MOLDING APPARATUS, METHOD OF MOLDING, AND MOLDED PRODUCTS
    4.
    发明申请
    MOLDING APPARATUS, METHOD OF MOLDING, AND MOLDED PRODUCTS 审中-公开
    成型设备,成型方法和成型产品

    公开(公告)号:US20150314499A1

    公开(公告)日:2015-11-05

    申请号:US14702432

    申请日:2015-05-01

    申请人: Nobuyuki ASANUMA

    发明人: Nobuyuki ASANUMA

    IPC分类号: B29C45/14

    摘要: A method for producing a molded product 70 involves the use of an insert material 80. The method for producing the molded product 70 includes a transfer step for transferring the insert material 80 into a mold 40 using a transfer device 87; a placement step for placing the insert material 80 in the mold 40 by deforming the insert material 80 in the mold 40; and a molding step for injecting a molding material into the mold 40, thereby producing the molded product 70 having the insert material 80.

    摘要翻译: 用于制造模制产品70的方法包括使用插入材料80.制造模制产品70的方法包括用于使用转移装置87将插入材料80转移到模具40中的转移步骤; 通过使插入材料80变形到模具40中而将插入材料80放置在模具40中的放置步骤; 以及将模塑材料注入模具40中的模制步骤,从而制造具有插入材料80的模制产品70。

    IN-MOLD MOLDING METHOD, IN-MOLD TRANSFER FILM AND MANUFACTURING METHOD THEREFOR
    8.
    发明申请
    IN-MOLD MOLDING METHOD, IN-MOLD TRANSFER FILM AND MANUFACTURING METHOD THEREFOR 有权
    模内成型方法,模内转印薄膜及其制造方法

    公开(公告)号:US20150290852A1

    公开(公告)日:2015-10-15

    申请号:US14441442

    申请日:2013-09-19

    IPC分类号: B29C45/14 B29B11/00 B29C45/72

    摘要: An in-mold molding method of the present invention is a method including: placing an in-mold transfer film in the cavity of an injection molding mold, the in-mold transfer film having a hard coating layer and a transfer section of a printed layer; and peeling, from the base material film of the in-mold transfer film, the transfer section transferred to a molding resin when a molding molded by injecting the molding resin into the cavity is removed by mold opening. The hard coating layer is ruptured in a mold opening process while the in-mold transfer film has a necessary elongation of A % on the side of the molding and the hard coating layer has a rupture elongation of at least A %+2% and less than A %+40% on the side of the molding. With this configuration, the in-mold transfer film can be stably peeled during in-mold molding.

    摘要翻译: 本发明的模内成型方法是将模内转印膜配置在注射成型模具的型腔内的方式,具有硬涂层和印刷层的转印部的模内转印膜 ; 并且通过模具开口去除通过将模制树脂注入到模腔中而成型的模制树脂时,从模内转印膜的基材膜剥离转印部。 模内转印膜在模制品侧具有必要的A%伸长率,硬质涂层在开模过程中破裂,硬涂层的断裂伸长率至少为A%+ 2%以下 比成型品侧面的A%+ 40%。 通过这种构造,可以在模内成型时稳定地剥离模内转印膜。

    MOLDING APPARATUS, METHOD OF MOLDING, AND MOLDED PRODUCTS
    10.
    发明申请
    MOLDING APPARATUS, METHOD OF MOLDING, AND MOLDED PRODUCTS 有权
    成型设备,成型方法和模制产品

    公开(公告)号:US20150314497A1

    公开(公告)日:2015-11-05

    申请号:US14702424

    申请日:2015-05-01

    发明人: Nobuyuki ASANUMA

    摘要: A method for producing a molded product 70 involves the use of a mold 40 including a cavity 44 to which a molding material is supplied and an intercepting member 45 capable of moving back and forth within the cavity 44. The method comprises an interception step for moving the intercepting member 45 into the cavity 44 and an injection step for injecting the molding material into the cavity 44. During the injection step, the intercepting member 45 is used to regulate the flow of the molding member inside the cavity 44 at the initial stage of the injection. The intercepting member is thereafter pulled into the mold 40.

    摘要翻译: 用于生产模制产品70的方法包括使用模具40,模具40包括供给模制材料的模腔44和能够在空腔44内前后移动的截留构件45.该方法包括用于移动的拦截步骤 拦截构件45进入空腔44以及用于将模制材料注入空腔44的注射步骤。在注射步骤期间,拦截构件45用于在腔44的初始阶段调节模制构件的流动 注射。 然后将拦截构件拉入模具40。