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公开(公告)号:US20250037997A1
公开(公告)日:2025-01-30
申请号:US18781631
申请日:2024-07-23
Applicant: Applied Materials, Inc.
Inventor: Ruiying HAO , Thomas John KIRSCHENHEITER , Fredrick FISHBURN , Abhishek DUBE , Raghuveer S. MAKALA , Balasubramanian PRANATHARTHIHARAN
IPC: H01L21/02 , H01L21/306
Abstract: A semiconductor device and a method for manufacturing thereof. A substrate is provided. One or more groups of layers are formed on top of the substrate. A compensation layer is formed on top of at least one group of layers. At least one silicon layer is formed on top of the compensation layer. At least a portion of one or more layers in the one or more groups of layers is etched. The semiconductor device is formed.
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公开(公告)号:US20250006474A1
公开(公告)日:2025-01-02
申请号:US18216432
申请日:2023-06-29
Applicant: Applied Materials, Inc.
Inventor: Naomi YOSHIDA , Nobuyuki SASAKI , Yoichi SUZUKI , Tomoyuki TADA , Balasubramanian PRANATHARTHIHARAN
Abstract: A cluster tool for forming an interconnection structure includes a pre-clean chamber, a selective chemical vapor deposition (CVD) chamber, a plasma-enhanced CVD (PECVD) chamber, one or more transfer chambers coupled to the pre-clean chamber, the selective CVD chamber, and the PECVD chamber, and configured to transfer the interconnection structure between the pre-clean chamber, the selective CVD chamber, and the PECVD chamber without breaking vacuum environment, and a controller configured to cause pre-cleaning of an exposed surface of a metal layer formed within a first dielectric layer of the interconnection structure in the pre-clean chamber, selective deposition of a cap layer on the pre-cleaned surface of the metal layer in the selective CVD chamber, and deposition of deposit a second dielectric layer on the cap layer and an exposed surface of the first dielectric layer in the PECVD chamber.
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公开(公告)号:US20240429048A1
公开(公告)日:2024-12-26
申请号:US18745485
申请日:2024-06-17
Applicant: Applied Materials, Inc.
Inventor: Ruiying HAO , Thomas KIRSCHENHEITER , Arvind KUMAR , Mahendra PAKALA , Roya BAGHI , Balasubramanian PRANATHARTHIHARAN , Fredrick FISHBURN
IPC: H01L21/02 , H01L29/165
Abstract: A semiconductor device and a method for manufacturing thereof. A substrate is provided. At least one silicon layer is formed on top of the substrate. At least one silicon-germanium layer is formed on top of at least one silicon layer. At least one silicon-germanium layer includes at least one n-type dopant. The semiconductor device having at least one silicon layer and at least one silicon-germanium layer is formed.
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公开(公告)号:US20240136229A1
公开(公告)日:2024-04-25
申请号:US18462242
申请日:2023-09-06
Applicant: Applied Materials, Inc.
Inventor: Jody FRONHEISER , Sai Hooi YEONG , Benjamin COLOMBEAU , Balasubramanian PRANATHARTHIHARAN , Lequn LIU
IPC: H01L21/8234 , H01L21/02 , H01L29/15 , H01L29/423
CPC classification number: H01L21/823412 , H01L21/02507 , H01L29/15 , H01L29/42392
Abstract: A method of forming a multi-layer semiconductor device on a substrate includes forming a superlattice of a plurality of alternating first layers composed of a first material and second layers formed of a second material, removing the second layers of the superlattice, etching the first material layers to form trimmed first layers therefrom, wherein the quantity of material removed from different ones of the first layers are different amounts, forming a capping layer over the first layers, measuring at least one of the distance between the capping layers formed on the different ones of the first layers, the thicknesses of the different ones of the capping layers formed on different ones of the trimmed first layers, and the different thicknesses of the combined thickness of different ones of the trimmed first layers and the capping layer formed thereover, and based on differences in the measurements, calculating a new thickness of the etched first layers.
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公开(公告)号:US20230377997A1
公开(公告)日:2023-11-23
申请号:US18123783
申请日:2023-03-20
Applicant: Applied Materials, Inc.
Inventor: Nicolas Louis BREIL , Balasubramanian PRANATHARTHIHARAN , Benjamin COLOMBEAU , Anchuan WANG
IPC: H01L21/8238 , H01L21/02 , H01L21/768
CPC classification number: H01L21/823871 , H01L21/02063 , H01L21/76843 , H01L21/76895
Abstract: A method of forming a contact layer in a semiconductor structure includes performing a pre-clean process on exposed surfaces of a plurality of first semiconductor regions and a plurality of second semiconductor regions formed on a substrate, wherein the exposed surfaces of the plurality of first and second semiconductor regions are each disposed within openings formed in a dielectric layer disposed over the substrate, performing a first selective epitaxial deposition process to form a first contact layer on the exposed surfaces of the first semiconductor regions and a second contact layer on the exposed surface of the second semiconductor regions, performing a patterning process to form a patterned stack, wherein the patterned stack comprises a patterned layer that comprises openings formed over the first contact layer disposed within each opening in the dielectric layer and a portion of the patterned layer that is disposed over each second contact layer disposed within each opening in the dielectric layer, and performing a selective removal process to remove the first contact layer selectively to the plurality of first semiconductor regions, the dielectric layer, and the patterned layer.
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公开(公告)号:US20240304671A1
公开(公告)日:2024-09-12
申请号:US18371113
申请日:2023-09-21
Applicant: Applied Materials, Inc.
Inventor: Nicolas Louis BREIL , Balasubramanian PRANATHARTHIHARAN
IPC: H01L29/10 , H01L21/02 , H01L21/8234 , H01L27/088 , H01L29/06 , H01L29/423 , H01L29/66 , H01L29/775 , H01L29/786
CPC classification number: H01L29/1054 , H01L21/02532 , H01L21/823412 , H01L21/823437 , H01L27/088 , H01L29/0673 , H01L29/42392 , H01L29/66439 , H01L29/66545 , H01L29/775 , H01L29/78696
Abstract: A method for forming a gate structure uses epitaxial growth to form the layers of the gate structure. The method includes epitaxially growing a first silicon germanium layer with a first germanium percentage on a silicon substrate, growing a first silicon layer on the first silicon germanium layer, growing a second silicon germanium layer with a second germanium percentage greater than the first germanium percentage, growing a second silicon layer on the second silicon germanium layer, selectively etching a portion of the first silicon germanium layer to form a recess; selectively depositing a low-k dielectric material to fill the recess, and selectively oxidizing the second silicon germanium layer throughout to form a silicon germanium oxide layer.
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公开(公告)号:US20240105509A1
公开(公告)日:2024-03-28
申请号:US18472062
申请日:2023-09-21
Applicant: Applied Materials, Inc.
IPC: H01L21/768 , H01L21/02 , H01L23/522
CPC classification number: H01L21/76879 , H01L21/02164 , H01L21/0228 , H01L21/76802 , H01L23/5226
Abstract: Embodiments of the present disclosure are provide a method for fabricating a semiconductor device with fewer via voids (e.g., gaps between a dielectric layer and a metal fill of the semiconductor device). One such technique involves forming a dielectric layer, wherein at least a portion of the dielectric layer comprises a nonstoichiometric compound; forming one or more openings in the dielectric layer; filling the one or more openings with a metal, wherein the metal is disposed on a surface of each of the one or more openings; and exposing the dielectric layer and metal disposed in the openings to an oxidizing atmosphere, wherein exposing the dielectric layer and metal in the openings causes oxidation of the nonstoichiometric compound.
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公开(公告)号:US20240105505A1
公开(公告)日:2024-03-28
申请号:US18471472
申请日:2023-09-21
Applicant: Applied Materials, Inc.
IPC: H01L21/768 , H01L21/3115 , H01L23/522
CPC classification number: H01L21/76814 , H01L21/31155 , H01L21/76804 , H01L21/76877 , H01L23/5226
Abstract: Embodiments of the present disclosure provide techniques for fabricating a semiconductor device with fewer via voids (e.g., gaps between a dielectric layer and a metal fill of the semiconductor device). One such technique involves forming a dielectric layer over a surface of a substrate, forming one or more openings in the dielectric layer, filling the one or more openings with a metal wherein the metal is disposed on a surface of each of the one or more openings, and implanting an oxygen containing species into the dielectric layer to provide a dose of the oxygen containing species to the surface of each of the one or more openings and the metal disposed thereon.
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公开(公告)号:US20240014076A1
公开(公告)日:2024-01-11
申请号:US18206427
申请日:2023-06-06
Applicant: Applied Materials, Inc.
IPC: H01L21/8238 , H01L21/768 , H01L21/02
CPC classification number: H01L21/823871 , H01L21/76879 , H01L21/76843 , H01L21/7685 , H01L21/02362 , H01L21/02491 , H01L21/02381
Abstract: A method of forming an electrical contact in a semiconductor structure includes performing a patterning process to form a hard mask on a semiconductor structure comprising a first semiconductor region, a second semiconductor region, a dielectric layer having a first opening over the first semiconductor region and a second opening over the second semiconductor region, wherein the hard mask covers an exposed surface of the first semiconductor region within the first opening, performing a first selective deposition process to form a contact layer on the exposed surface of the second semiconductor region within the second opening, and performing a second selective deposition process to form a cap layer on the contact layer.
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公开(公告)号:US20240387458A1
公开(公告)日:2024-11-21
申请号:US18199183
申请日:2023-05-18
Applicant: Applied Materials, Inc.
Inventor: Suketu PARIKH , Andrew YEOH , Arvind SUNDARRAJAN , Nirmalya MAITY , Balasubramanian PRANATHARTHIHARAN , Martinus Maria BERKENS
IPC: H01L25/065 , H01L21/768 , H01L21/78 , H01L23/00 , H01L23/367 , H01L23/522 , H01L25/00
Abstract: In some embodiments, a method for forming a multiple die stack comprises forming a first circuit wafer with multiple first circuit dies and a first circuit support layer on a bottom of the first circuit wafer where each first circuit die has a power and circuit layer underlying a power and signal layer, forming an interposer wafer with multiple interposer dies and an interposer support layer on a top of the interposer wafer where each interposer die has a power and signal layer underlying a power via and signal via layer, and hybrid bonding a top surface of the first circuit wafer to a bottom surface of the interposer wafer to form a first bonded wafer with electrical power and signal connections between the multiple first circuit dies and the multiple interposer dies where the interposer wafer provides structural support of the first bonded wafer during subsequent processing.
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