公开(公告)号：US11769694B2

公开(公告)日：2023-09-26

申请号：US17869462

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hsueh Wen Tsau ,  Chia-Ching Lee ,  Cheng-Lung Hung ,  Ching-Hwanq Su

IPC: H01L21/768 ,  H01L29/66 ,  H01L23/532 ,  H01L29/78 ,  H01L23/535

CPC classification number: H01L21/76871 ,  H01L21/7684 ,  H01L21/76805 ,  H01L21/76843 ,  H01L21/76862 ,  H01L21/76889 ,  H01L21/76895 ,  H01L23/535 ,  H01L23/53266 ,  H01L29/66795 ,  H01L29/7851

Abstract: A method includes forming an opening in a dielectric layer, depositing a seed layer in the opening, wherein first portions of the seed layer have a first concentration of impurities, exposing the first portions of the seed layer to a plasma, wherein after exposure to the plasma the first portions have a second concentration of impurities that is less than the first concentration of impurities, and filling the opening with a conductive material to form a conductive feature. In an embodiment, the seed layer includes tungsten, and the conductive material includes tungsten. In an embodiment, the impurities include boron.

公开(公告)号：US20230154922A1

公开(公告)日：2023-05-18

申请号：US17655321

申请日：2022-03-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Sung-Hsin Yang ,  Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Chen-Bin Lin ,  Wen-Hsin Chan

IPC: H01L27/092 ,  H01L21/306 ,  H01L21/308 ,  H01L21/8238

CPC classification number: H01L27/0922 ,  H01L27/0924 ,  H01L21/30604 ,  H01L21/308 ,  H01L21/823807 ,  H01L21/823821 ,  H01L21/823878

Abstract: A structure includes a bulk semiconductor substrate, a first plurality of dielectric isolation regions over the bulk semiconductor substrate, a plurality of semiconductor fins protruding higher than the first plurality of dielectric isolation regions, a first gate stack on top surfaces and sidewalls of the plurality of semiconductor fins, a second plurality of dielectric isolation regions over the bulk semiconductor substrate, a mesa structure in the second plurality of dielectric isolation regions, and a second gate stack over the mesa structure. Top surfaces of the first gate stack and the second gate stack are coplanar with each other.

公开(公告)号：US11502080B2

公开(公告)日：2022-11-15

申请号：US17120921

申请日：2020-12-14

Applicant: Taiwan Semiconductor Manufacturing Co. Ltd.

Inventor： Cheng-Yen Tsai ,  Ming-Chi Huang ,  Zoe Chen ,  Wei-Chin Lee ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Weng Chang ,  Ching-Hwanq Su

IPC: H01L27/092 ,  H01L29/66 ,  H01L29/51 ,  H01L29/78 ,  H01L29/08 ,  H01L29/10 ,  H01L29/49 ,  H01L21/324 ,  H01L21/768 ,  H01L21/28 ,  H01L21/8238 ,  H01L21/02 ,  H01L21/321 ,  H01L21/027

Abstract: In an embodiment, a method includes: forming a gate dielectric layer on an interface layer; forming a doping layer on the gate dielectric layer, the doping layer including a dipole-inducing element; annealing the doping layer to drive the dipole-inducing element through the gate dielectric layer to a first side of the gate dielectric layer adjacent the interface layer; removing the doping layer; forming a sacrificial layer on the gate dielectric layer, a material of the sacrificial layer reacting with residual dipole-inducing elements at a second side of the gate dielectric layer adjacent the sacrificial layer; removing the sacrificial layer; forming a capping layer on the gate dielectric layer; and forming a gate electrode layer on the capping layer.

公开(公告)号：US20220359728A1

公开(公告)日：2022-11-10

申请号：US17813814

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pin Chia Su ,  Ying Hsin Lu ,  Ling-Sung Wang

IPC: H01L29/66 ,  H01L29/08 ,  H01L29/78 ,  H01L29/49 ,  H01L21/28 ,  H01L21/768 ,  H01L21/8234

Abstract: A method includes forming a dummy gate stack over a semiconductor region, removing the dummy gate stack to form a trench between gate spacers, forming a replacement gate dielectric extending into the trench, and forming a replacement gate electrode on the replacement gate dielectric. The forming the replacement gate electrode includes depositing a metal-containing layer. The depositing the metal-containing layer includes depositing a lower layer having a first average grain size, and depositing an upper layer over the lower layer. The lower layer and the upper layer are formed of a same material, and the upper layer has a second average grain size greater than the first average grain size. Source and drain regions are formed on opposing sides of the replacement gate electrode.

公开(公告)号：US20220262685A1

公开(公告)日：2022-08-18

申请号：US17661576

申请日：2022-05-02

Applicant: Taiwan Semiconductor Manufacturing Co. Ltd.

Inventor： Cheng-Yen Tsai ,  Chung-Chiang Wu ,  Tai-Wei Hwang ,  Hung-Chin Chung ,  Wei-Chin Lee ,  Da-Yuan Lee ,  Ching-Hwanq Su ,  Yin-Chuan Chuang ,  Kuan-Ting Liu

IPC: H01L21/8234 ,  H01L27/088 ,  H01L21/02 ,  H01L29/51

Abstract: Embodiments disclosed herein relate to a pre-deposition treatment of materials utilized in metal gates of different transistors on a semiconductor substrate. In an embodiment, a method includes exposing a first metal-containing layer of a first device and a second metal-containing layer of a second device to a reactant to form respective monolayers on the first and second metal-containing layers. The first and second devices are on a substrate. The first device includes a first gate structure including the first metal-containing layer. The second device includes a second gate structure including the second metal-containing layer different from the second metal-containing layer. The monolayers on the first and second metal-containing layers are exposed to an oxidant to provide a hydroxyl group (—OH) terminated surface for the monolayers. Thereafter, a third metal-containing layer is formed on the —OH terminated surfaces of the monolayers on the first and second metal-containing layers.

公开(公告)号：US20220216307A1

公开(公告)日：2022-07-07

申请号：US17656738

申请日：2022-03-28

Applicant: Taiwan Semiconductor Manufacturing Co, Ltd.

Inventor： Hsin-Yi Lee ,  Ya-Huei Li ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/40 ,  H01L27/088 ,  H01L21/3215 ,  H01L21/8234 ,  H01L21/285 ,  H01L29/49

Abstract: A method includes forming a gate dielectric comprising a portion extending on a semiconductor region, forming a barrier layer comprising a portion extending over the portion of the gate dielectric, forming a work function tuning layer comprising a portion over the portion of the barrier layer, doping a doping element into the work function tuning layer, removing the portion of the work function tuning layer, thinning the portion of the barrier layer, and forming a work function layer over the portion of the barrier layer.

公开(公告)号：US11282934B2

公开(公告)日：2022-03-22

申请号：US16692571

申请日：2019-11-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pohan Kung ,  Ying Hsin Lu ,  I-Shan Huang

IPC: H01L29/423 ,  H01L29/40 ,  H01L29/78 ,  H01L29/66

Abstract: A semiconductor device includes a channel component of a transistor and a gate component disposed over the channel component. The gate component includes: a dielectric layer, a first work function metal layer disposed over the dielectric layer, a fill-metal layer disposed over the first work function metal layer, and a second work function metal layer disposed over the fill-metal layer.

公开(公告)号：US11270994B2

公开(公告)日：2022-03-08

申请号：US15957912

申请日：2018-04-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ji-Cheng Chen ,  Ching-Hwanq Su ,  Kuan-Ting Liu ,  Shih-Hang Chiu

IPC: H01L27/088 ,  H01L29/49 ,  H01L29/423 ,  H01L29/06 ,  H01L21/8234 ,  H01L21/762 ,  H01L29/66 ,  H01L21/28 ,  H01L21/02 ,  H01L21/285 ,  H01L29/51 ,  H01L21/3105 ,  H01L29/78

Abstract: A gate structure includes a gate dielectric layer, a work function layer, a metal layer, and a barrier layer. The work function layer is on the gate dielectric layer. The metal layer is over the work function layer. The barrier layer is sandwiched between the metal layer and the work function layer. The barrier layer includes silicon or aluminum.

公开(公告)号：US20210327761A1

公开(公告)日：2021-10-21

申请号：US17365057

申请日：2021-07-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hung-Chin Chung ,  Hsien-Ming Lee ,  Chien-Hao Chen ,  Ching-Hwanq Su

IPC: H01L21/8234 ,  H01L27/088

Abstract: Semiconductor devices and methods of manufacturing semiconductor devices with differing threshold voltages are provided. In embodiments the threshold voltages of individual semiconductor devices are tuned through the removal and placement of differing materials within each of the individual gate stacks within a replacement gate process, whereby the removal and placement helps keep the overall process window for a fill material large enough to allow for a complete fill.

公开(公告)号：US20210296450A1

公开(公告)日：2021-09-23

申请号：US17340802

申请日：2021-06-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Sheng Wang ,  Chi-Cheng Hung ,  Chia-Ching Lee ,  Ching-Hwanq Su

IPC: H01L29/40 ,  H01L29/78 ,  H01L29/49 ,  H01L29/66

Abstract: A semiconductor device and method of manufacturing are provided. In an embodiment a first nucleation layer is formed within an opening for a gate-last process. The first nucleation layer is treated in order to remove undesired oxygen by exposing the first nucleation layer to a precursor that reacts with the oxygen to form a gas. A second nucleation layer is then formed, and a remainder of the opening is filled with a bulk conductive material.