A Dynamic Configurable Digital Mold
    1.
    发明公开

    公开(公告)号:US20240326353A1

    公开(公告)日:2024-10-03

    申请号:US18713731

    申请日:2022-03-03

    CPC classification number: B29C70/42 B29K2105/0845

    Abstract: Described is a method for manufacturing 3D objects from woven fabric-based composite materials. The method includes a movable mold used to manufacture a complete object by tiling the object, instead of using a single monolithic mold. The method includes using an easily configurable digital mold matrix for the tiling mentioned above and a calibration unit configured to set the desired shape of a strip of the digital mold matrix surface. A digital file provides the information required for building the digital mold surface. A movable and adjustable pins matrix form a configurable support surface of the digital mold matrix. The configurable support surface of the digital mold matrix receives and supports the material from which the 3D object is built while tiling.

    SYSTEMS FOR ULTRASONIC CONSOLIDATION OF MATERIALS

    公开(公告)号:US20240316874A1

    公开(公告)日:2024-09-26

    申请号:US18613452

    申请日:2024-03-22

    CPC classification number: B29C65/08 B29C70/081 B29C70/42 B29C70/54

    Abstract: A system for ultrasonic consolidation of fiber reinforced thermoplastics, comprising a first component that is either an inner non-resonant mandrel or an inner sonotrode; a second component that is either an outer non-resonant mandrel or an outer sonotrode, wherein the first and second components are configured to receive fiber reinforced thermoplastic materials therebetween, wherein the inner sonotrode and the outer sonotrode are both configured to direct ultrasonic energy into the fiber reinforced thermoplastic materials, wherein the outer sonotrode produces radial displacement against the inner non-resonant mandrel, or wherein the inner sonotrode produces radial displacement against the outer non-resonant mandrel, or wherein the inner sonotrode produces radial displacement against the outer sonotrode, or wherein the outer sonotrode produces radial displacement against the inner sonotrode, and wherein the radial displacement generates compressive stress within the fiber reinforced thermoplastic materials that produces heat and generates a weld therebetween.

    Fiber-composite bicycle frame article formed on molded mandrel

    公开(公告)号:US11745441B2

    公开(公告)日:2023-09-05

    申请号:US16890492

    申请日:2020-06-02

    Applicant: Argonaut, LLC

    Abstract: A method for the manufacture of a fiber-composite article for a bicycle frame or other bicycle component uses an outer mold configured to define an outer surface of the fiber-composite article and an inner mold configured to define an inner surface of the fiber-composite article. The method comprises: securing in the inner mold a supportive armature for a space-filling mandrel, the mandrel being configured to occupy a space within the inner surface of the fiber-composite article during lay up and curing of the fiber-composite article; forming the mandrel by injection molding a solidifiable fluid into the inner mold, around the armature, the solidifiable fluid being configured to form a solidified, molded material; applying a fiber composition to the mandrel; securing the mandrel with the fiber composition in the outer mold; heating the fiber composition in the outer mold to form the fiber-composite article and concurrently heating the solidified, molded material. In this manner, the fiber composition is compressed into the outer mold due to expansion of the solidified, molded material.

    Method and apparatus for producing fiber-reinforced resin molding material

    公开(公告)号:US11518116B2

    公开(公告)日:2022-12-06

    申请号:US17216294

    申请日:2021-03-29

    Abstract: Provided are a method and an apparatus for manufacturing a fiber-reinforced resin molding material by which, when the fiber-reinforced resin molding material is manufactured, separated fiber bundles can be supplied to a cutting machine in stable condition while avoiding the influence of meandering of the fiber bundles or slanting or meandering of filaments occurring in the fiber bundles. A method for manufacturing a sheet-shaped fiber-reinforced resin molding material in which spaces between filaments of cut-out fiber bundles (CF) are impregnated with resin includes, so that a condition of the following expression (1) is satisfied, intermittently separating fibers of the continuous fiber bundles (CF) in a longitudinal direction by a rotational blade (18) serving as a fiber separating part and cutting out the fiber bundles with an interval therebetween in a longitudinal direction of a cutting machine (13A) to obtain the cut-out fiber bundles (CF). Expression (1): 1≤a/L (where a represents a length of a separated part of the continuous fiber bundles (CF) and L represents an interval when the fiber bundles (CF) are cut out in the longitudinal direction.)

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