摘要:
Processes, systems, and methods described herein can be used for manufacturing reinforced carbon fiber structures. For example, processes can include forming a plurality of foam substructures. The foam substructures can be made of heat expanding foam that further expands when heated to a first threshold temperature. Processes can also include positioning carbon fiber on at least a portion of surfaces of the foam substructures, assembling the plurality of foam substructures with the carbon fiber into a superstructure, wrapping an outer surface of the superstructure with additional carbon fiber to form a wrapped superstructure, and curing the wrapped superstructure within a mold to form a reinforced carbon fiber structure. The reinforced carbon fiber structures can include internal truss structures within the foam. The reinforced carbon fiber structures can be used to form reinforced carbon fiber bicycle frame components.
摘要:
A crank arm for a bicycle may include a body extending along a body axis and having a first body end and a second body end axially spaced apart from the first body end. The insert may also include an insert provided toward the first body end. The insert may include a base portion having a radially outer surface. At least one extension may extend outwardly from the radially outer surface and may be encased within a corresponding recess in the body whereby relative planar movement between the body and the at least one extension in a first plane. The retaining portion may have a retaining portion width measured in the first direction and the retaining width may be greater than the throat width thereby inhibiting relative radial movement between the at least one extension and the recess and preventing radial extraction of the extension from the corresponding recess.
摘要:
A fiber composite laminate having one or more fiber layers, comprising a first laminate region and a second laminate region. In the first laminate region, the fiber layers of the fiber composite laminate are impregnated with a thermoplastic elastomer material. In the second laminate region, fiber layers of a first lamina of the fiber composite laminate are impregnated with the thermoplastic elastomer matrix, and fiber layers of at least one second lamina of the fiber composite laminate that is positioned on top of the first lamina are impregnated with a thermosetting polymer matrix.
摘要:
Forming features in the surface of a bicycle component involves depositing a substance onto a substrate in a geometric pattern to form a transfer medium. Forming features may also involve positioning the transfer medium relative to an unformed bicycle component, and forming a negative of the geometric pattern in the bicycle component through the application of heat and/or pressure to the transfer medium and the unformed bicycle component. The transfer medium may be configured for use in the molding of carbon fiber reinforced plastic (“CFRP”) bicycle components and may include a substrate formed of a flexible material, and a geometric pattern formed of a hard material, the hard material different than the flexible material.
摘要:
A bicycle assembly can include a main frame having a bottom bracket area to receive a bottom bracket. The bottom bracket area can be made of carbon fiber with one or more embedded seat blanks to serve as bearing surfaces within the bottom bracket area. The disks may be machined to a high tolerance to receive a bottom bracket.
摘要:
A method of bonding materials may comprise defining a bond interface between two materials in a cure zone on a surface of an object, and non-conductively heating the bond interface without directly heating the surface outside of the cure zone. Non-conductively heating the bond interface may involve applying microwave radiation to the bond interface.
摘要:
A shock-absorbable bicycle frame includes a tubular member formed of an internal tube and an external tube sleeved onto at least one part of the internal tube. None of any gap is formed between the internal and external tubes. The internal tube is made of fiber reinforced thermosetting plastic. The external tube is made of fiber reinforced thermoplastic plastic. The method of manufacturing the shock-absorbable bicycle frame includes the steps of putting a fiber fabric impregnated with thermoplastic resin into a mold and heating it up to 230-250° C. to form an external tube, and inserting a fiber fabric impregnated with thermosetting resin into the external tube and heating it up to 140-160° C. to form an internal tube inside the external tube. In light of this, the bicycle frame is not only lightweight and preferably shock-absorbable but simple in fabrication with high yield rate.
摘要:
Disclosed are a method for manufacturing a crank for a bicycle by bonding structural members to each other with an adhesive comprising; a step for applying the adhesive in a line-like or dot-like form in correspondence with an intervention region of the adhesive; a step for disposing a fabric in correspondence with the intervention region of the adhesive; a step for expanding the adhesive applied in a line-like or dot-like form in the fabric; and a step for bonding the structural members to each other with the adhesive expanded in the fabric, and a crank for a bicycle manufactured by the method. When the crank for a bicycle is manufactured by bonding the structural members to each other with the adhesive, the adhesive can be applied easily at a high accuracy and a good repeatability, variations of application condition and amount of used adhesive can be suppressed, and variation in quality can be suppressed.
摘要:
A structural panel consisting of a stratified composite material includes one face exposed to impacts and further includes a layer consisting of a hyper-elastic material bonded adhesively to its other face. According to this embodiment, debris striking the exposed face of this composite panel will have some of its energy dissipated by the local rupture of the composite skin, while the rest of the energy is absorbed by the deformation of the layer of hyper-elastic material that captures the debris and expels it again.
摘要:
The present invention relates to a method for producing a rim ring for a wheel rim, in particular for a wired-on wheel rim, with the following steps: providing an outer rim profile made of hardened composite fibrous material, providing a plastic shaping element, providing at least one top layer made of composite fibrous material, inserting the plastic shaping element radially within the outer rim profile, and positioning the top layer relative to the plastic shaping element and to the outer rim profile such that at least part of the top layer extends from the plastic shaping element onto the outside of the outer rim profile. The present invention further relates to a method for fastening spokes made of composite fibrous material to a rim ring. Finally, the present invention also relates to a rim ring, a wired-on wheel rim and a bicycle with wired-on wheel rims.