Semiconductor devices and methods of manufacturing thereof

    公开(公告)号:US12107013B2

    公开(公告)日:2024-10-01

    申请号:US17166558

    申请日:2021-02-03

    CPC classification number: H01L21/823481 H01L21/823431 H01L27/0886

    Abstract: A semiconductor device includes a first semiconductor fin extending along a first direction. The semiconductor device includes a second semiconductor fin also extending along the first direction. The semiconductor device includes a dielectric structure disposed between the first and second semiconductor fins. The semiconductor device includes a gate isolation structure vertically disposed above the dielectric structure. The semiconductor device includes a metal gate layer extending along a second direction perpendicular to the first direction, wherein the metal gate layer includes a first portion straddling the first semiconductor fin and a second portion straddling the second semiconductor fin. The gate isolation structure separates the first and second portions of the metal gate layer from each other and includes a bottom portion extending into the dielectric structure.

    Fin Isolation Regions With Improved Depth Distribution and Methods Forming the Same

    公开(公告)号:US20240312843A1

    公开(公告)日:2024-09-19

    申请号:US18184024

    申请日:2023-03-15

    CPC classification number: H01L21/823481 H01L21/823431 H01L27/0886

    Abstract: A method includes forming a gate stack on a semiconductor region, wherein the semiconductor region is over a bulk semiconductor substrate. The gate stack is etched to form a first trench, wherein a plurality of protruding semiconductor fins are revealed to the first trench. The plurality of protruding semiconductor fins are etched to form a plurality of second trenches extending into the bulk semiconductor substrate. The plurality of second trenches are underlying and joined to the first trench. The plurality of second trenches include a first outmost trench having a first depth, a second outmost trench, and an inner trench between the first outmost trench and the second outmost trench. The inner trench has a second depth equal to or smaller than the first depth. A fin isolation region is formed to fill the first trench and the plurality of second trenches.

    STEPPED ISOLATION REGIONS
    20.
    发明公开

    公开(公告)号:US20240282636A1

    公开(公告)日:2024-08-22

    申请号:US18169928

    申请日:2023-02-16

    Abstract: Provided are device with stepped isolation regions and methods for fabricating the same. An exemplary method includes forming mask segments over a semiconductor material; etching the semiconductor material to form first trenches, wherein the first trenches have a first trench maximum width and a first trench depth; forming a coating in the first trenches, wherein the coating has a coating depth less than the first trench depth, and wherein uncovered portions of the semiconductor material extend from the coating to the patterned masks; performing an etch process to etch the mask segments and the uncovered portions of the semiconductor material to form second trenches over the first trenches, wherein the second trenches have a second minimum width greater than the first maximum width and a second depth less than the first depth; and removing the coating from the first trenches.

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