摘要:
Disclosed are various embodiments of an extruded expandable barrier, and various processes and systems for manufacturing the same. Using various extrusion processes to form an extruded expandable barrier allows for a reduction in tooling costs while also allowing more flexible barrier designs. Such designs can be specifically tailored for a particular cavity or cavities to ensure that the barrier fills the cavity after expansion. In addition, design changes can occur with little to no tooling changes.
摘要:
A compound plant for processing elastomeric compounds for tires with both a high quality and a high throughput includes at least one batch mixing device in combination with at least one multi-shaft continuous mixing device having a high number of shafts. For example, the multi-shaft continuous mixing device could be a ring extruder having a plurality of co-rotating screws disposed to form a ring. In operation, a first elastomeric compound is discharged from the at least one batch mixing device and processed with the at least one multi-shaft continuous mixing device to obtain a second elastomeric compound.
摘要:
The invention relates to a method and device for continuous production of articles including at least two different types from a pasty mass. The mass is introduced into a processor unit by a supply unit, processed in the processor unit and transported further thereby, whereupon an adjunct is added by a metering unit to the mass transported through the processor unit. The mixing of the adjunct introduced to the mass is carried out by a mixing unit with mixing elements located downstream of the processor unit. The mass with provided adjunct is formed by a forming unit into individual articles downstream of the mixing unit. According to the invention, the metering of the adjunct is carried out in a sequence of metering conditions with at least two different metering conditions, wherein the metering unit, for a given metering condition, introduces the adjunct to the mass at a given metering rate.
摘要:
A plate suitable for positioning with an extruder apparatus is provided in which the plate includes at least one temperature sensor. The plate is upstream of the die located at or near the end of the extruder apparatus. The sensor(s) allow for the simultaneous measurement of batch material temperatures at multiple spatial locations across the face of the plate. The temperature sensors associated with the plate can be used to identify spatial and temporal temperature patterns within the batch flow.
摘要:
A method of improving energy consumption and/or melt quality of injection molding or extrusion machine can include controlling energy input to the melt from screw drive and heat sources. One or more sensors can measure a present value of at least one process parameter associated with the melt. A control algorithm can compare the present value of melt with a set value. If the present value deviates from the set value by more than a predetermined amount, the set value of at least one operating parameter can be adjusted. The algorithm can determine energy transferred to melt material from thermal and mechanical sources, and adjust set values to optimize energy consumption. Process parameters can include melt temperature, melt quality characterized value, prospective throughput or injection cycle time, or prospective energy consumption value. Operating parameters can include barrel heating temperature, screw rotational speed, screw plasticizing back pressure, screw injection speed or screw injection pressure.
摘要:
A system for processing plastic feed material includes a machine having a barrel and a screw that rotates in a repetitive cycle in the barrel. An induction winding encircles and extends along an outer surface of the barrel. A control system includes a controller that determines a duty cycle referenced to a length of the machine cycle in response to an error between a desired barrel temperature and a current barrel temperature. The controller electrically connects the power supply to the induction winding at least once during each cycle for a period whose length corresponds to the duty cycle.
摘要:
An apparatus for processing thermoplastic synthetic plastic material to be recycled comprises a first receptacle (1) and a second receptacle (2) for the material to be processed. Within both receptacles (1, 2) tools (21) for mixing and heating the material circulate around a vertical axis each. The material reaches the second receptacle (2) which is connected to an evacuating means (9), from the first receptacle (1) through a connecting conduit (3). The first receptacle (1) has above it an intake opening (19) for the material to be processed, and the mouth of the connecting conduit (3) in the second receptacle (2) is disposed at a higher level than the tools (21) circulating in this receptacle (2). The material processed is carried off the second receptacle (2) through a discharge opening (49) by means of at least one screw (47), whereby this receptacle is vacuum-tightly closed. A sluice (6) is connected to the intake opening (19) of the first receptacle (1) that also is connected to an evacuating means (9). In both receptacles (1, 2) at least two tools (21) each circulate in different levels, disposed one upon the other, wherein the intake opening (19) in the first receptacle (1) is disposed higher than the uppermost tools (21) circulating in this receptacle (1). The discharge opening (49) of the second receptacle (2) is disposed at least substantially at the level of the lowermost tools (21) circulating in this receptacle (2). In each one of the two receptacles (1, 2) at least one temperature sensor (32) is provided for each plane of the circulating tools (21), which sensor is disposed higher than its associated plane.
摘要:
A resilient article and method of manufacturing the same using recycled materials are described. Predetermined amounts of thermoset material and thermoplastic binder are mixed and extruded into a die, from which the mixture emerges in the form of a sheet having the approximate thickness of the finished article. The mixture then enters a calibrator, which more precisely shapes the sheet to the desired thickness. The sheet is then cooled and cut to the desired dimensions to provide the finished article. The thermoset material used in the mixture is preferably ground vehicle tire rubber with the fabric and metal removed and the thermoplastic binder is preferably waste polyethylene. The apparatus and method according to the present invention is particularly well suited for manufacturing resilient articles for use as expansion joint material.
摘要:
A molded article such as a floor tile is made from recycled carpet waste which includes a polyvinyl chloride component in the backing material and fiber component having a melting point above the melting point of polyvinyl chloride. A mixture of the recycled carpet material is shredded and additional polyvinyl chloride is fed to an extruder where the polyvinyl chloride is melted without melting the carpet fibers. The resulting mixture is discharged and molded, such as by injection molding, to form a molded product. The molded product includes a continuous matrix of polyvinyl chloride having recycled carpet fibers uniformly dispersed therein. The molded article contains about 45% to about 85% of polyvinyl chloride, about 5% to about 20% of recycled carpet fibers, up to about 5% of a plasticizer and up to about 5% of an ethylene copolymer by weight based on the total weight of the product. The finished product preferably contains about 10% to about 75% by weight of recycled vinyl-backed carpet and about 25% to about 90% by weight of a flexible polyvinyl chloride based on the total weight of the product.
摘要:
Apparatus for the continuous extrusion of composite solid articles from a substantially uniform mixture of particulate binder material and particulate primary material in which the feed mixture is forced through an extrusion die of substantially uniform cross-section and subject to heat, pressure and cooling which consolidates the feed mixture whereby it emerges from the die as a solid composite article and in which the pressure in the extrusion die is supplied by back-pressuring external of the die.