公开(公告)号：US10727308B2

公开(公告)日：2020-07-28

申请号：US16548335

申请日：2019-08-22

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Hao Tang ,  Cheng Chi ,  Daniel Chanemougame ,  Lars W. Liebmann ,  Mark V. Raymond

IPC: H01L29/417 ,  H01L21/768 ,  H01L29/66 ,  H01L21/285 ,  H01L23/535 ,  H01L29/45 ,  H01L29/08 ,  H01L29/78 ,  H01L29/165

Abstract: One device disclosed herein includes a gate above a semiconductor substrate, the gate comprising a gate structure and a gate cap, and conductive source/drain metallization structures adjacent the gate, each of the conductive source/drain metallization structures having a front face and a recess defined in each of the conductive source/drain metallization structures. In this example, the device further includes a spacer structure comprising recess filling portions that substantially fill the recesses and a portion that extends across a portion of the upper surface of the gate cap, wherein a portion of the gate cap is exposed within the spacer structure, an insulating material within the spacer structure and on the exposed portion of the gate cap, a gate contact opening that exposes a portion of an upper surface of the gate structure, and a conductive gate contact structure in the conductive gate contact opening.

公开(公告)号：US20190088500A1

公开(公告)日：2019-03-21

申请号：US15705956

申请日：2017-09-15

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Sean Xuan Lin ,  Xunyuan Zhang ,  Mark V. Raymond ,  Errol Todd Ryan ,  Nicholas V. LiCausi

IPC: H01L21/3205 ,  H01L21/768 ,  H01L23/532

Abstract: Methods of forming interconnects. An interconnect opening is formed in a dielectric layer. A first conductor layer composed of a first metal is formed in the interconnect opening. A second conductor layer is formed inside the interconnect opening by displacing the first metal of the first conductor layer and replacing the first metal with a second metal different from the first metal.

公开(公告)号：US10204994B2

公开(公告)日：2019-02-12

申请号：US15477565

申请日：2017-04-03

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Chanro Park ,  Andre P. Labonte ,  Lars W. Liebmann ,  Nigel G. Cave ,  Mark V. Raymond ,  Guillaume Bouche ,  David E. Brown

IPC: H01L29/417 ,  H01L29/423 ,  H01L29/45 ,  H01L21/768 ,  H01L27/088 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/3213

Abstract: One illustrative device disclosed herein includes, among other things, a stepped conductive source/drain structure with a first recess defined therein and a stepped final gate structure with a second recess defined therein, wherein, when viewed from above, the second recess is axially and laterally offset from the first recess. In this example, the device also includes a layer of insulating material positioned above the stepped conductive source/drain structure and the stepped final gate structure, a conductive gate (CB) contact that is conductively coupled to the stepped final gate structure and a conductive source/drain (CA) contact that is conductively coupled to the stepped conductive source/drain structure.

公开(公告)号：US10186599B1

公开(公告)日：2019-01-22

申请号：US15655547

申请日：2017-07-20

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES Inc. ,  SAMSUNG ELECTRONICS CO., LTD.

Inventor： Su Chen Fan ,  Andrew M. Greene ,  Sean Lian ,  Balasubramanian Pranatharthiharan ,  Mark V. Raymond ,  Ruilong Xie

IPC: H01L21/82 ,  H01L29/66 ,  H01L21/033 ,  H01L21/768 ,  H01L21/285 ,  H01L29/49 ,  H01L29/51

Abstract: Techniques for forming self-aligned contacts by forming gate sidewall spacers and gates before forming the contacts are provided. In one aspect, a method of forming self-aligned contacts includes the steps of: forming multiple gate sidewall spacers on a substrate; burying the gate sidewall spacers in a dielectric; forming gate trenches by selectively removing the dielectric from regions between the gate sidewall spacers in which gates will be formed; forming the gates in the gate trenches; forming contact trenches by selectively removing the dielectric from regions between the gate sidewall spacers in which the self-aligned contacts will be formed; and forming the self-aligned contacts in the contact trenches. A device structure having self-aligned contacts is also provided.

公开(公告)号：US20170243823A1

公开(公告)日：2017-08-24

申请号：US15589829

申请日：2017-05-08

Applicant: GLOBALFOUNDRIES INC.

Inventor： Vimal Kamineni ,  Mark V. Raymond ,  Praneet Adusumilli ,  Chengyu Niu

IPC: H01L23/535 ,  H01L29/45 ,  H01L21/67 ,  H01L21/285 ,  H01L21/311 ,  H01L23/532 ,  H01L21/768

CPC classification number: H01L23/535 ,  H01L21/28518 ,  H01L21/31116 ,  H01L21/67207 ,  H01L21/76802 ,  H01L21/76805 ,  H01L21/7684 ,  H01L21/76843 ,  H01L21/76895 ,  H01L23/5226 ,  H01L23/53266 ,  H01L23/53295 ,  H01L29/45 ,  H01L29/78

Abstract: Methods, apparatus, and systems for fabricating a semiconductor device comprising a semiconductor substrate; an oxide layer above the semiconductor substrate; a first metal component comprising tungsten disposed within the oxide layer; an interlayer dielectric (ILD) above the oxide layer, wherein the ILD comprises a trench and a bottom of the trench comprises at least a portion of the top of the first metal component; a barrier material disposed on sidewalls and the bottom of the trench; and a second metal component disposed in the trench.

公开(公告)号：US20180315822A1

公开(公告)日：2018-11-01

申请号：US15581105

申请日：2017-04-28

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Hao Tang ,  Cheng Chi ,  Daniel Chanemougame ,  Lars W. Liebmann ,  Mark V. Raymond

IPC: H01L29/417 ,  H01L21/768 ,  H01L29/66 ,  H01L21/285 ,  H01L23/535 ,  H01L29/78 ,  H01L29/45

Abstract: One method includes forming a gate above a semiconductor substrate, the gate comprising a gate structure and a gate cap positioned above the gate structure, forming a conductive source/drain metallization structure adjacent the gate in each of the source/drain regions and forming a recess in each of the conductive source/drain metallization structures. The method further includes forming a spacer structure that comprises recess filling portions that substantially fill the recesses and a portion that extends across the gate cap, wherein a portion of the gate cap is exposed within the spacer structure, forming an insulating material within the spacer structure and on the exposed portion of the gate cap, forming a gate contact opening that exposes a portion of an upper surface of the gate structure and forming a conductive gate contact structure (CB) in the conductive gate contact opening.

公开(公告)号：US10026693B2

公开(公告)日：2018-07-17

申请号：US15589829

申请日：2017-05-08

Applicant: GLOBALFOUNDRIES INC.

Inventor： Vimal Kamineni ,  Mark V. Raymond ,  Praneet Adusumilli ,  Chengyu Niu

IPC: H01L23/522 ,  H01L23/535 ,  H01L21/768 ,  H01L29/78 ,  H01L21/285 ,  H01L21/311 ,  H01L21/67 ,  H01L23/532 ,  H01L29/45

Abstract: Methods, apparatus, and systems for fabricating a semiconductor device comprising a semiconductor substrate; an oxide layer above the semiconductor substrate; a first metal component comprising tungsten disposed within the oxide layer; an interlayer dielectric (ILD) above the oxide layer, wherein the ILD comprises a trench and a bottom of the trench comprises at least a portion of the top of the first metal component; a barrier material disposed on sidewalls and the bottom of the trench; and a second metal component disposed in the trench.

公开(公告)号：US09947589B1

公开(公告)日：2018-04-17

申请号：US15600874

申请日：2017-05-22

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Chanro Park ,  Ruilong Xie ,  Lars W. Liebmann ,  Andre P. Labonte ,  Nigel G. Cave ,  Mark V. Raymond

IPC: H01L21/8234 ,  H01L21/768 ,  H01L21/3213 ,  H01L23/535 ,  H01L29/66 ,  H01L29/417 ,  H01L21/8238

CPC classification number: H01L21/823437 ,  H01L21/32139 ,  H01L21/76805 ,  H01L21/76892 ,  H01L21/76895 ,  H01L21/823462 ,  H01L21/823468 ,  H01L21/823828 ,  H01L21/823857 ,  H01L21/823864 ,  H01L23/535 ,  H01L29/41783 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/6656 ,  H01L29/66628 ,  H01L29/785

Abstract: A transistor is formed above an active region. The transistor includes a gate structure, a first gate cap layer and a first sidewall spacer positioned adjacent sidewalls of the gate structure. Source/drain contacts are formed adjacent the first sidewall spacer. The first gate cap layer and a portion of the first sidewall spacer are removed to define a gate contact cavity that exposes a portion of the gate structure and an upper portion of the SD contacts. A second spacer and a conductive gate plug are formed in the gate contact cavity. Upper portions of the SD contacts positioned adjacent the second spacer are removed to define a gate cap cavity. A second gate cap layer is formed in the gate cap cavity. An insulating layer is formed above the second gate cap layer. A first conductive structure is formed in the insulating layer conductively coupled to the gate structure.

公开(公告)号：US09184263B2

公开(公告)日：2015-11-10

申请号：US14143468

申请日：2013-12-30

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xiuyu Cai ,  Ajey Poovannummoottil Jacob ,  Daniel T. Pham ,  Mark V. Raymond ,  Christopher M. Prindle ,  Catherine B. Labelle ,  Linus Jang ,  Robert Teagle

IPC: H01L21/3205 ,  H01L29/66 ,  H01L21/3105 ,  H01L29/06 ,  H01L29/417 ,  H01L29/51 ,  H01L29/423 ,  H01L21/768 ,  H01L29/78

CPC classification number: H01L29/6681 ,  H01L21/31055 ,  H01L21/76897 ,  H01L29/0692 ,  H01L29/4175 ,  H01L29/41791 ,  H01L29/42364 ,  H01L29/518 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/7843 ,  H01L29/785 ,  H01L29/7851

Abstract: One method disclosed herein includes, among other things, forming sidewall spacers adjacent opposite sides of a sacrificial gate electrode of a sacrificial gate structure, forming a tensile-stressed layer of insulating material adjacent the sidewall spacers, removing the sacrificial gate structure to define a replacement gate cavity positioned between the sidewall spacers, forming a replacement gate structure in the replacement gate cavity, forming a tensile-stressed gate cap layer above the replacement gate structure and within the replacement gate cavity and, after forming the tensile-stressed gate cap layer, removing the tensile-stressed layer of insulating material.

Abstract translation: 本文公开的一种方法尤其包括邻近牺牲栅极结构的牺牲栅电极的相对侧的侧壁间隔壁，形成邻近侧壁间隔物的绝缘材料的拉应力层，去除牺牲栅极结构以限定替换 门腔定位在侧壁间隔件之间，在置换栅腔中形成替换栅极结构，在置换栅极结构之上和置换栅极腔内形成拉伸应力栅极盖层，并且在形成拉伸应力栅极盖层之后， 去除绝缘材料的拉应力层。

公开(公告)号：US20150187905A1

公开(公告)日：2015-07-02

申请号：US14143468

申请日：2013-12-30

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Xiuyu Cai ,  Ajey Poovannummoottil Jacob ,  Daniel T. Pham ,  Mark V. Raymond ,  Christopher M. Prindle ,  Catherine B. Labelle ,  Linus Jang ,  Robert Teagle

IPC: H01L29/66 ,  H01L29/06 ,  H01L29/78 ,  H01L29/51 ,  H01L29/423 ,  H01L21/768 ,  H01L21/3105 ,  H01L29/417

CPC classification number: H01L29/6681 ,  H01L21/31055 ,  H01L21/76897 ,  H01L29/0692 ,  H01L29/4175 ,  H01L29/41791 ,  H01L29/42364 ,  H01L29/518 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/7843 ,  H01L29/785 ,  H01L29/7851

Abstract: One method disclosed herein includes, among other things, forming sidewall spacers adjacent opposite sides of a sacrificial gate electrode of a sacrificial gate structure, forming a tensile-stressed layer of insulating material adjacent the sidewall spacers, removing the sacrificial gate structure to define a replacement gate cavity positioned between the sidewall spacers, forming a replacement gate structure in the replacement gate cavity, forming a tensile-stressed gate cap layer above the replacement gate structure and within the replacement gate cavity and, after forming the tensile-stressed gate cap layer, removing the tensile-stressed layer of insulating material.

Abstract translation: 本文公开的一种方法尤其包括邻近牺牲栅极结构的牺牲栅电极的相对侧的侧壁间隔壁，形成邻近侧壁间隔物的绝缘材料的拉应力层，去除牺牲栅极结构以限定替换 门腔定位在侧壁间隔件之间，在置换栅腔中形成替换栅极结构，在置换栅极结构之上和置换栅极腔内形成拉伸应力栅极盖层，并且在形成拉伸应力栅极盖层之后， 去除绝缘材料的拉应力层。