公开(公告)号：US11935957B2

公开(公告)日：2024-03-19

申请号：US17396903

申请日：2021-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Wei-Chin Lee ,  Shih-Hang Chiu ,  Chia-Ching Lee ,  Hsueh Wen Tsau ,  Cheng-Yen Tsai ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L21/8234 ,  H01L21/8238 ,  H01L27/088 ,  H01L29/66

CPC classification number: H01L29/7855 ,  H01L21/823431 ,  H01L21/823456 ,  H01L21/823468 ,  H01L21/823821 ,  H01L21/82385 ,  H01L27/0886 ,  H01L29/66545 ,  H01L29/66795

Abstract: Semiconductor device structures having gate structures with tunable threshold voltages are provided. Various geometries of device structure can be varied to tune the threshold voltages. In some examples, distances from tops of fins to tops of gate structures can be varied to tune threshold voltages. In some examples, distances from outermost sidewalls of gate structures to respective nearest sidewalls of nearest fins to the respective outermost sidewalls (which respective gate structure overlies the nearest fin) can be varied to tune threshold voltages.

公开(公告)号：US11742395B2

公开(公告)日：2023-08-29

申请号：US17656738

申请日：2022-03-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Ya-Huei Li ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/40 ,  H01L27/088 ,  H01L21/3215 ,  H01L21/8234 ,  H01L21/285 ,  H01L29/49

CPC classification number: H01L29/401 ,  H01L21/28568 ,  H01L21/3215 ,  H01L21/823437 ,  H01L27/0886 ,  H01L29/4966

Abstract: A method includes forming a gate dielectric comprising a portion extending on a semiconductor region, forming a barrier layer comprising a portion extending over the portion of the gate dielectric, forming a work function tuning layer comprising a portion over the portion of the barrier layer, doping a doping element into the work function tuning layer, removing the portion of the work function tuning layer, thinning the portion of the barrier layer, and forming a work function layer over the portion of the barrier layer.

公开(公告)号：US11616132B2

公开(公告)日：2023-03-28

申请号：US17340802

申请日：2021-06-07

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Sheng Wang ,  Chi-Cheng Hung ,  Chia-Ching Lee ,  Ching-Hwanq Su

IPC: H01L27/092 ,  H01L29/66 ,  H01L29/49 ,  H01L29/78 ,  H01L21/28 ,  H01L21/762 ,  H01L29/06 ,  H01L29/08 ,  H01L29/51

Abstract: A semiconductor device and method of manufacturing are provided. In an embodiment a first nucleation layer is formed within an opening for a gate-last process. The first nucleation layer is treated in order to remove undesired oxygen by exposing the first nucleation layer to a precursor that reacts with the oxygen to form a gas. A second nucleation layer is then formed, and a remainder of the opening is filled with a bulk conductive material.

公开(公告)号：US20230073400A1

公开(公告)日：2023-03-09

申请号：US17986379

申请日：2022-11-14

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Ming-Chi Huang ,  Zoe Chen ,  Wei-Chin Lee ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Weng Chang ,  Ching-Hwanq Su

IPC: H01L27/092 ,  H01L21/324 ,  H01L29/66 ,  H01L29/51 ,  H01L29/78 ,  H01L29/08 ,  H01L21/768 ,  H01L21/28 ,  H01L21/8238 ,  H01L21/02 ,  H01L29/10 ,  H01L21/321 ,  H01L21/027

Abstract: In an embodiment, a method includes: forming a gate dielectric layer on an interface layer; forming a doping layer on the gate dielectric layer, the doping layer including a dipole-inducing element; annealing the doping layer to drive the dipole-inducing element through the gate dielectric layer to a first side of the gate dielectric layer adjacent the interface layer; removing the doping layer; forming a sacrificial layer on the gate dielectric layer, a material of the sacrificial layer reacting with residual dipole-inducing elements at a second side of the gate dielectric layer adjacent the sacrificial layer; removing the sacrificial layer; forming a capping layer on the gate dielectric layer; and forming a gate electrode layer on the capping layer.

公开(公告)号：US11502185B2

公开(公告)日：2022-11-15

申请号：US16882014

申请日：2020-05-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pin Chia Su ,  Ying Hsin Lu ,  Ling-Sung Wang

IPC: H01L29/66 ,  H01L21/28 ,  H01L21/768 ,  H01L21/8234 ,  H01L21/762 ,  H01L29/08 ,  H01L29/78 ,  H01L29/49

Abstract: A method includes forming a dummy gate stack over a semiconductor region, removing the dummy gate stack to form a trench between gate spacers, forming a replacement gate dielectric extending into the trench, and forming a replacement gate electrode on the replacement gate dielectric. The forming the replacement gate electrode includes depositing a metal-containing layer. The depositing the metal-containing layer includes depositing a lower layer having a first average grain size, and depositing an upper layer over the lower layer. The lower layer and the upper layer are formed of a same material, and the upper layer has a second average grain size greater than the first average grain size. Source and drain regions are formed on opposing sides of the replacement gate electrode.

公开(公告)号：US20210367076A1

公开(公告)日：2021-11-25

申请号：US17396903

申请日：2021-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Wei-Chin Lee ,  Shih-Hang Chiu ,  Chia-Ching Lee ,  Hsueh Wen Tsau ,  Cheng-Yen Tsai ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L21/8234 ,  H01L27/088

Abstract: Semiconductor device structures having gate structures with tunable threshold voltages are provided. Various geometries of device structure can be varied to tune the threshold voltages. In some examples, distances from tops of fins to tops of gate structures can be varied to tune threshold voltages. In some examples, distances from outermost sidewalls of gate structures to respective nearest sidewalls of nearest fins to the respective outermost sidewalls (which respective gate structure overlies the nearest fin) can be varied to tune threshold voltages.

公开(公告)号：US11094828B2

公开(公告)日：2021-08-17

申请号：US16907570

申请日：2020-06-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Wei-Chin Lee ,  Shih-Hang Chiu ,  Chia-Ching Lee ,  Hsueh Wen Tsau ,  Cheng-Yen Tsai ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L21/8234 ,  H01L27/088

Abstract: Semiconductor device structures having gate structures with tunable threshold voltages are provided. Various geometries of device structure can be varied to tune the threshold voltages. In some examples, distances from tops of fins to tops of gate structures can be varied to tune threshold voltages. In some examples, distances from outermost sidewalls of gate structures to respective nearest sidewalls of nearest fins to the respective outermost sidewalls (which respective gate structure overlies the nearest fin) can be varied to tune threshold voltages.

公开(公告)号：US11011611B2

公开(公告)日：2021-05-18

申请号：US16914638

申请日：2020-06-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Min-Hsiu Hung ,  Yi-Hsiang Chao ,  Kuan-Yu Yeh ,  Kan-Ju Lin ,  Chun-Wen Nieh ,  Huang-Yi Huang ,  Chih-Wei Chang ,  Ching-Hwanq Su

IPC: H01L29/45 ,  H01L21/768 ,  H01L29/66 ,  H01L29/417 ,  H01L29/78 ,  H01L21/3213 ,  H01L21/3205 ,  H01L21/321 ,  H01L21/306 ,  H01L29/08

Abstract: A semiconductor device structure is provided. The semiconductor device structure includes a semiconductor substrate having a conductive region made of silicon, germanium or a combination thereof. The semiconductor device structure also includes an insulating layer over the semiconductor substrate and a fill metal material layer in the insulating layer. In addition, the semiconductor device structure includes a nitrogen-containing metal silicide or germanide layer between the conductive region and the fill metal material layers.

公开(公告)号：US10692770B2

公开(公告)日：2020-06-23

申请号：US15993210

申请日：2018-05-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Wei-Chin Lee ,  Shih-Hang Chiu ,  Chia-Ching Lee ,  Hsueh Wen Tsau ,  Cheng-Yen Tsai ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L21/8234 ,  H01L27/088

Abstract: Semiconductor device structures having gate structures with tunable threshold voltages are provided. Various geometries of device structure can be varied to tune the threshold voltages. In some examples, distances from tops of fins to tops of gate structures can be varied to tune threshold voltages. In some examples, distances from outermost sidewalls of gate structures to respective nearest sidewalls of nearest fins to the respective outermost sidewalls (which respective gate structure overlies the nearest fin) can be varied to tune threshold voltages.

公开(公告)号：US20200083108A1

公开(公告)日：2020-03-12

申请号：US16686388

申请日：2019-11-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Chung-Chiang Wu ,  Tai-Wei Hwang ,  Hung-Chin Chung ,  Wei-Chin Lee ,  Da-Yuan Lee ,  Ching-Hwanq Su ,  Yin-Chuan Chuang ,  Kuan-Ting Liu

IPC: H01L21/8234 ,  H01L29/51 ,  H01L21/02 ,  H01L27/088

Abstract: Embodiments disclosed herein relate to a pre-deposition treatment of materials utilized in metal gates of different transistors on a semiconductor substrate. In an embodiment, a method includes exposing a first metal-containing layer of a first device and a second metal-containing layer of a second device to a reactant to form respective monolayers on the first and second metal-containing layers. The first and second devices are on a substrate. The first device includes a first gate structure including the first metal-containing layer. The second device includes a second gate structure including the second metal-containing layer different from the second metal-containing layer. The monolayers on the first and second metal-containing layers are exposed to an oxidant to provide a hydroxyl group (—OH) terminated surface for the monolayers. Thereafter, a third metal-containing layer is formed on the —OH terminated surfaces of the monolayers on the first and second metal-containing layers.