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公开(公告)号:US20240343589A1
公开(公告)日:2024-10-17
申请号:US18515107
申请日:2023-11-20
申请人: Pallidus, Inc.
发明人: Douglas M. Dukes , Andrew R. Hopkins , Walter J. Sherwood , Ashish P. Diwanji , Glenn Sandgren , Mark S. Land , Brian L. Benac
IPC分类号: C01B32/956 , C01B32/40 , C01B32/50 , C01B32/977 , C04B35/56 , C04B35/571 , C04B35/80 , C08G77/20 , C08G77/50 , C08L83/04 , C08G77/00 , C08G77/12 , C09K8/80
CPC分类号: C01B32/956 , C01B32/40 , C01B32/50 , C01B32/977 , C04B35/56 , C04B35/5603 , C04B35/571 , C04B35/80 , C08G77/20 , C08G77/50 , C08L83/04 , C04B2235/3418 , C04B2235/3826 , C04B2235/44 , C04B2235/48 , C04B2235/483 , C04B2235/528 , C04B2235/5427 , C04B2235/5436 , C04B2235/6581 , C04B2235/72 , C04B2235/77 , C04B2235/96 , C08G77/12 , C08G77/80 , C09K8/80
摘要: Organosilicon chemistry, polymer derived ceramic materials, and methods. Such materials and methods for making polysilocarb (SiOC) and Silicon Carbide (SiC) materials having 3-nines, 4-nines, 6-nines and greater purity. Processes and articles utilizing such high purity SiOC and SiC.
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公开(公告)号:US12084388B2
公开(公告)日:2024-09-10
申请号:US18096568
申请日:2023-01-13
发明人: Chih-Hsing Wang , Cheng-Jung Ko , Chuen-Ming Gee , Chih-Wei Kuo , Hsueh-I Chen , Jun-Bin Huang , Ying-Tsung Chao
IPC分类号: C04B35/56 , C01B32/21 , C04B35/626 , C04B35/634 , C04B35/64 , C04B35/645 , C30B23/00 , C30B35/00
CPC分类号: C04B35/5607 , C01B32/21 , C04B35/6264 , C04B35/63416 , C04B35/6342 , C04B35/63424 , C04B35/63444 , C04B35/645 , C04B2235/3839 , C04B2235/6562 , C04B2235/6567 , C04B2235/661 , C30B23/00 , C30B35/002
摘要: A method for preparing a carbide protective layer comprises: (A) mixing a carbide powder, an organic binder, an organic solvent and a sintering aid to form a slurry; (B) spraying the slurry on a surface of a graphite component to form a composite component; (C) subjecting the composite component to a cold isostatic pressing densification process; (D) subjecting the composite component to a constant temperature heat treatment; (E) repeating steps (B)-(D) until a coating is formed on a surface of the composite component; (F) subjecting the coating to a segmented sintering process; (G) obtaining a carbide protective layer used for the surface of the composite component. Accordingly, while the carbide protective layer can be completed by using the wet cold isostatic pressing densification process and the cyclic multiple superimposition method, so that it can improve the corrosion resistance in the silicon carbide crystal growth process environment.
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公开(公告)号:US12054428B2
公开(公告)日:2024-08-06
申请号:US17037883
申请日:2020-09-30
发明人: Ali M. Jawaid , Richard A. Vaia , Asra Hassan
CPC分类号: C04B35/5611 , C01B21/0602 , C01B32/90 , C04B35/622 , C04B41/009 , C04B41/5338 , C01P2002/20 , C04B2235/3817 , C04B2235/444 , C04B2235/74
摘要: A method of making a layered MXene material comprises a) introducing dried MAX phase powder into a vessel under anhydrous, inert conditions, the MAX phase powder comprising a general formula of Mn+1AXn (n=1, 2, 3, or 4), wherein M is a transition metal or p-block metalloid selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Re, Cu, Ni, Ag, Zn, Cd, In, Sn, and Pb; interlayer A is a Group III, IV, or V metalloid selected from the group consisting of Al, Si, Ga, Ge, In, Sn, Pb, As, Bi, Sb, and X is one of C (carbon) and N (nitrogen); b) introducing a halogen and solvent to the dried MAX phase to create a halogen solution having a predetermined concentration; c) allowing a reaction to proceed for about 24 hours between 30-90° C. to create a reaction slurry comprising a MXene material.
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公开(公告)号:US12017920B2
公开(公告)日:2024-06-25
申请号:US17094337
申请日:2020-11-10
发明人: Kenneth Vecchio , Tyler Harrington
IPC分类号: C01B32/907 , C04B35/56
CPC分类号: C01B32/907 , C04B35/5611
摘要: A multicomponent carbide has at least five transition metals, and a valence electron concentration (VEC) is greater 8.80 electrons. Preferred off-equiatomic multicomponent carbides have five transition metals and a VEC of more than 8.80. Preferred equiatomic multicomponent carbides have five transition metals and a VEC of 9.00 or greater. The valence electron configuration is important for its relationship to the mechanical properties of carbides. Since carbon forms four bonds, when there are more than four valence electrons available from the metals, there are excess electrons in the system. This increases metallic character of bonding and therefore allows for more ductility and higher toughness.
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5.
公开(公告)号:US20240043976A1
公开(公告)日:2024-02-08
申请号:US18482257
申请日:2023-10-06
发明人: John KANG , Evelina VOGLI , Ricardo SALAS
IPC分类号: C22C45/04 , C23C4/12 , C23C4/08 , C23C4/18 , C04B35/58 , C04B35/56 , C04B35/65 , C04B35/622 , C22C32/00
CPC分类号: C22C45/04 , C23C4/12 , C23C4/08 , C23C4/18 , C04B35/5805 , C04B35/56 , C04B35/65 , C04B35/62222 , C22C32/0047 , C23C4/129
摘要: An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.
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公开(公告)号:US11885182B2
公开(公告)日:2024-01-30
申请号:US17662871
申请日:2022-05-11
发明人: Wanjun Cao , Marc W. Bird
IPC分类号: E21B10/573 , C04B35/528 , C04B35/56 , C04B35/565 , C04B35/563 , B24D18/00 , E21B10/567 , C22C26/00 , E21B10/54
CPC分类号: E21B10/5735 , B24D18/0009 , C04B35/528 , C04B35/56 , C04B35/563 , C04B35/565 , C04B35/5607 , C04B35/5611 , C04B35/5615 , C04B35/5618 , C04B35/5622 , C22C26/00 , E21B10/5673 , C22C2026/006 , E21B10/54
摘要: A cutting element comprises a supporting substrate, and a cutting table attached to an end of the supporting substrate. The cutting table comprises inter-bonded diamond particles, and a thermally stable material within interstitial spaces between the inter-bonded diamond particles. The thermally stable material comprises a carbide precipitate having the general chemical formula, A3XZn-1, where A comprises one or more of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Ag, Cd, Hf, Ta, W, Re, Os, Ir, Pt, Au, Hg, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Ac, Th, Pa, and U; X comprises one or more of Al, Ga, Sn, Be, Bi, Te, Sb, Se, As, Ge, Si, B, and P; Z comprises C; and n is greater than or equal to 0 and less than or equal to 0.75. A method of forming a cutting element, an earth-boring tool, a supporting substrate, and a method of forming a supporting substrate are also described.
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公开(公告)号:US11873258B2
公开(公告)日:2024-01-16
申请号:US17384080
申请日:2021-07-23
发明人: Wayde R. Schmidt
IPC分类号: C04B35/571 , C08G77/26 , C08G77/50 , F01D5/28 , C04B35/80 , C04B35/515 , C04B35/56
CPC分类号: C04B35/571 , C04B35/515 , C04B35/80 , C08G77/26 , C08G77/50 , F01D5/282 , F01D5/284 , C04B35/5611 , C04B2235/3843 , C04B2235/483 , C04B2235/80 , F05D2300/437 , F05D2300/6033
摘要: A process of forming a Si-containing ceramic comprises forming a Si-based polymeric composition. The process includes neutralizing a charge of said Si-based polymeric composition. The process includes adding thermal energy under a controlled atmosphere to the Si-based polymeric composition. A turbine engine component comprises an airfoil and the airfoil comprises a Ceramic Matrix Composite (CMC) material.
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公开(公告)号:US20230364675A1
公开(公告)日:2023-11-16
申请号:US18319062
申请日:2023-05-17
IPC分类号: B22F3/14 , B01J3/06 , B24D99/00 , B82Y30/00 , C04B35/52 , C04B35/56 , C04B35/565 , C04B35/5831 , C04B35/584 , C04B35/63 , C04B35/645 , C22C26/00 , E21B10/567
CPC分类号: B22F3/14 , B01J3/062 , B24D99/00 , B82Y30/00 , C04B35/52 , C04B35/5607 , C04B35/5611 , C04B35/5626 , C04B35/565 , C04B35/5831 , C04B35/584 , C04B35/6303 , C04B35/645 , C22C26/00 , E21B10/567 , B01J2203/063 , B01J2203/0635 , B01J2203/0645 , B22F2005/001
摘要: Polycrystalline compacts include a polycrystalline superabrasive material comprising a first plurality of grains of superabrasive material having a first average grain size and a second plurality of grains of superabrasive material having a second average grain size smaller than the first average grain size. The first plurality of grains is dispersed within a substantially continuous matrix of the second plurality of grains. Earth-boring tools may include a body and at least one polycrystalline compact attached thereto. Methods of forming polycrystalline compacts may include coating relatively larger grains of superabrasive material with relatively smaller grains of superabrasive material, forming a green structure comprising the coated grains, and sintering the green structure. Other methods include mixing diamond grains with a catalyst and subjecting the mixture to a pressure greater than about five gigapascals (5.0 GPa) and a temperature greater than about 1,300° C. to form a polycrystalline diamond compact.
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9.
公开(公告)号:US11814711B2
公开(公告)日:2023-11-14
申请号:US16731609
申请日:2019-12-31
发明人: John Kang , Evelina Vogli , Ricardo Salas
IPC分类号: C22C45/04 , C23C4/12 , C23C4/08 , C23C4/18 , C04B35/58 , C04B35/56 , C04B35/65 , C04B35/622 , C22C32/00 , C23C4/129
CPC分类号: C22C45/04 , C04B35/56 , C04B35/5805 , C04B35/62222 , C04B35/65 , C22C32/0047 , C23C4/08 , C23C4/12 , C23C4/18 , C04B2235/3804 , C04B2235/3817 , C04B2235/405 , C04B2235/9669 , C23C4/129
摘要: An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.
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10.
公开(公告)号:US20230348333A1
公开(公告)日:2023-11-02
申请号:US18042818
申请日:2021-11-04
CPC分类号: C04B35/5626 , C04B41/0018 , C04B41/0072 , C04B41/5064 , C04B41/5144 , C04B2235/3847 , C04B2235/386 , C04B2235/405 , C04B2235/75
摘要: A cemented tungsten carbide body is formed by mixing a tungsten carbide powder and a cobalt powder together to form a powder mixture. The tungsten carbide powder makes up greater than or equal to 80 weight percent of the powder mixture, while the cobalt binder powder makes up about 1.5 weight percent to about 20 weight percent of the powder mixture. Next, the powder mixture is compacted to form a green compact, and a boron nitride coating is applied to a surface of the green compact to form a coated compact. The coated compact is sintered at a temperature sufficient to melt the cobalt powder, such that boron from the boron nitride coating diffuses into the compact and creates a gradient of metallic cobalt and boron extending inward from the surface. The metallic cobalt content increases from the surface inward, while the boron content decreases from the surface inward.
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