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公开(公告)号：US12129554B2
公开(公告)日：2024-10-29
申请号：US17778485
申请日：2020-11-06
发明人： Duncan Bews , Robert Smith , Evelyn Ng
IPC分类号： C23C28/00 , B32B15/04 , B32B15/16 , B32B18/00 , C23C4/02 , C23C4/10 , C23C4/11 , C23C4/134 , C23C4/137 , C23C4/18 , C23C16/06 , C23C30/00 , C25D3/66 , F01D5/28 , F01D25/00 , F16K25/00 , F16K47/00
CPC分类号： C23C28/322 , B32B15/04 , B32B15/043 , B32B15/16 , B32B18/00 , C23C4/02 , C23C4/10 , C23C4/11 , C23C4/134 , C23C4/137 , C23C4/18 , C23C16/06 , C23C28/32 , C23C28/321 , C23C28/3215 , C23C28/324 , C23C28/34 , C23C28/341 , C23C28/345 , C23C28/3455 , C23C28/347 , C23C30/00 , C23C30/005 , C25D3/66 , F01D5/28 , F01D5/282 , F01D5/284 , F01D5/288 , F01D25/005 , F16K25/005 , F16K47/00 , Y10T428/12576 , Y10T428/12597 , Y10T428/12604 , Y10T428/12611 , Y10T428/12618 , Y10T428/1266 , Y10T428/12667 , Y10T428/12771 , Y10T428/12785 , Y10T428/12806 , Y10T428/12812 , Y10T428/12819 , Y10T428/12826 , Y10T428/1284 , Y10T428/12861 , Y10T428/12868 , Y10T428/12931 , Y10T428/12937 , Y10T428/12944 , Y10T428/12951 , Y10T428/12972 , Y10T428/12979 , Y10T428/12993
摘要： A bi-layer protective coating for a metal component, the bi-layer protective coating comprising a bond coating that is metallurgically fused to a substrate of the metal component, wherein the bond coating comprises one or more rare metals and a top coating that is mechanically bonded to the bond coating, wherein the top coating comprises one or more metal oxides, or one or more metal carbides.
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2.发明公开公开(公告)号：US20240318292A1
公开(公告)日：2024-09-26
申请号：US18574476
申请日：2022-06-29
发明人： Tatsumichi YAMADA , Chihiro KONDO , Ichiro TANOKUCHI , Shinichi OKUNO , Masayasu UENO , Tatsuo SUIDZU , Kei YAMAGUCHI
摘要： A coating material and a surface coating method for an in-furnace structure, and an in-furnace structure that are excellent in resistance to corrosion by the sulfur group. The coating material for an in-furnace structure used in a high-temperature corrosive environment including a sulfur group element includes as component composition, by mass, Co: 45% to 72%, both inclusive, Mo: 20% to 35%, both inclusive, Cr: 8% to 25%, both inclusive, and Si: 0.1% to 5%, both inclusive, and substantially without Ni. In the surface coating method used in a high-temperature corrosive environment including a sulfur group element, a coating is formed on a surface of the in-furnace structure by overlay welding or thermal spraying of the above-described coating material. In the in-furnace structure used in a high-temperature corrosive environment including a sulfur group element, a coating using the above-described coating material is formed on a surface of the in-furnace structure.
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公开(公告)号：US20240158944A1
公开(公告)日：2024-05-16
申请号：US18508056
申请日：2023-11-13
IPC分类号： C25D11/18 , C23C4/11 , C23C4/18 , H01L21/687
CPC分类号： C25D11/18 , C23C4/11 , C23C4/18 , H01L21/68757 , C23C4/134
摘要： A method includes forming a porous ceramic coating on a component of a processing chamber. The method further includes applying a colloidal suspension to the porous ceramic coating to fill pores of the porous ceramic coating. The method further includes drying the component.
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公开(公告)号：US20240156605A1
公开(公告)日：2024-05-16
申请号：US18420381
申请日：2024-01-23
IPC分类号： A61F2/30 , A61L27/30 , A61L27/56 , B22F3/11 , B22F5/10 , B22F10/28 , B22F10/38 , B23K26/382 , B29C37/00 , B29C45/14 , B33Y70/00 , B33Y80/00 , C23C4/02 , C23C4/18 , C23C24/10 , C23C26/02
CPC分类号： A61F2/30907 , A61F2/30 , A61L27/306 , A61L27/56 , B22F3/1109 , B22F5/10 , B22F10/28 , B22F10/38 , B23K26/382 , B29C37/0082 , B29C45/14311 , B33Y70/00 , B33Y80/00 , C23C4/02 , C23C4/18 , C23C24/10 , C23C26/02 , B33Y10/00
摘要： A method of forming an implant having a porous tissue ingrowth structure and a bearing support structure. The method includes depositing a first layer of a metal powder onto a substrate, scanning a laser beam over the powder so as to sinter the metal powder at predetermined locations, depositing at least one layer of the metal powder onto the first layer and repeating the scanning of the laser beam.
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公开(公告)号：US20240043983A1
公开(公告)日：2024-02-08
申请号：US18381485
申请日：2023-10-18
发明人： Yasushi Takai , Noriaki Hamaya
摘要： An yttrium-base sprayed coating is obtained by thermally spraying yttrium oxide, yttrium fluoride or yttrium oxyfluoride onto a substrate to form a coating of 10-500 μm thick, and chemically cleaning the coating with a cleaning liquid of organic acid, inorganic acid or a mixture thereof until the population of particles with a size of up to 300 nm becomes no more than 5 particles/mm2 of the coating surface. The yttrium-base sprayed coating exhibits high corrosion resistance even in a halogen gas plasma atmosphere and prevents yttrium-base particles from spalling off during etching treatment.
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6.发明公开公开(公告)号：US20240043976A1
公开(公告)日：2024-02-08
申请号：US18482257
申请日：2023-10-06
发明人： John KANG , Evelina VOGLI , Ricardo SALAS
IPC分类号： C22C45/04 , C23C4/12 , C23C4/08 , C23C4/18 , C04B35/58 , C04B35/56 , C04B35/65 , C04B35/622 , C22C32/00
CPC分类号： C22C45/04 , C23C4/12 , C23C4/08 , C23C4/18 , C04B35/5805 , C04B35/56 , C04B35/65 , C04B35/62222 , C22C32/0047 , C23C4/129
摘要： An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.
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7.发明公开公开(公告)号：US20240003257A1
公开(公告)日：2024-01-04
申请号：US18253510
申请日：2021-11-16
发明人： Arnaud Cyril LONGUET
CPC分类号： F01D5/02 , F01D5/34 , C23C4/12 , C23C4/08 , C23C4/18 , F05D2220/32 , F05D2230/30 , F05D2240/30
摘要： A method for manufacturing a dual-material turbine engine disc, includes the following operations: providing a rough bore made of a first material, mounting the rough bore about an axis of rotation of a rotating device, rotating the rough bore, spraying a second material under solidification conditions, thereby generating a column-like or monocrystalline microstructure, which is different from the first material, on an outer surface of the rough bore in order to produce a dual-material part, and machining the dual-material part to produce a turbine engine disc.
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公开(公告)号：US11859290B2
公开(公告)日：2024-01-02
申请号：US17643343
申请日：2021-12-08
申请人： Caterpillar Inc.
IPC分类号： C23C4/10 , C23C4/02 , C23C4/129 , C23C4/18 , B32B15/04 , B32B15/18 , C23C4/067 , C23C4/123 , C23C4/134 , B32B15/16 , B32B18/00 , C23C4/04 , C23C4/06 , C23C4/12 , C23C28/04 , C23C28/00
CPC分类号： C23C4/10 , B32B15/04 , B32B15/043 , B32B15/16 , B32B15/18 , B32B18/00 , C23C4/02 , C23C4/04 , C23C4/06 , C23C4/067 , C23C4/12 , C23C4/123 , C23C4/129 , C23C4/134 , C23C4/18 , C23C28/04 , C23C28/044 , C23C28/341 , B32B2255/06 , B32B2255/20 , Y10T428/1284 , Y10T428/12576 , Y10T428/12847 , Y10T428/12854 , Y10T428/12931 , Y10T428/12937 , Y10T428/12972 , Y10T428/12979 , Y10T428/12993 , Y10T428/2495 , Y10T428/24967 , Y10T428/24983 , Y10T428/26 , Y10T428/263 , Y10T428/264 , Y10T428/265
摘要： An example hydraulic system component of a machine includes a protective coating deposited by high velocity air fuel (HVAF) thermal spray, exhibiting high adhesion strengths and surface morphologies that promote lubricant adhesion and reduce the leakage of oil and/or hydraulic fluid from the hydraulic system. The coating may have surface roughness with RZ values less than 2 μm and hardness of 1000 Vickers or greater. The HVAF coating may be thinner than conventional coatings with thicknesses less than 100 μm. The HVAF coating may be deposited on a variety of steel components with adhesion strengths greater than those achieved by high velocity oxygen fuel (HVOF). The HVAF coating may be formed without time consuming roughening and/or post-grind operations, resulting in cost savings compared to conventional coatings. The coatings may have operational lifetimes of 1000 hours or more.
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9.发明公开公开(公告)号：US20230407450A1
公开(公告)日：2023-12-21
申请号：US18316196
申请日：2023-05-11
发明人： Xinghua WU , Guohuang TAN , Minghao XIAO , Wei MENG
CPC分类号： C23C4/12 , C09D5/1681 , C23C4/11 , C23C4/18
摘要： A method for constructing a porous micro-nano structure, includes: thoroughly mixing glass powders and metal powders to obtain a mixture; coating the mixture on a surface of a substrate, and forming a coating on the surface, wherein a temperature of forming the coating and a melting point of the glass powders comply with the following formula: Tforming≥Tglass−50° C.; and constructing a surface structure of the coating to obtain a porous micro-nano structure coating on the surface, such that a material with a porous micro-nano structure is obtained. The method is simple and has a low cost. The porous micro-nano structure coating prepared has excellent mechanical stability.
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10.发明授权公开(公告)号：US11814711B2
公开(公告)日：2023-11-14
申请号：US16731609
申请日：2019-12-31
发明人： John Kang , Evelina Vogli , Ricardo Salas
IPC分类号： C22C45/04 , C23C4/12 , C23C4/08 , C23C4/18 , C04B35/58 , C04B35/56 , C04B35/65 , C04B35/622 , C22C32/00 , C23C4/129
CPC分类号： C22C45/04 , C04B35/56 , C04B35/5805 , C04B35/62222 , C04B35/65 , C22C32/0047 , C23C4/08 , C23C4/12 , C23C4/18 , C04B2235/3804 , C04B2235/3817 , C04B2235/405 , C04B2235/9669 , C23C4/129
摘要： An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.
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