Abstract:
A color-changing polymeric material is provided. The material is formed from a thermoplastic composition containing a continuous phase that includes a matrix polymer, colorant, microinclusion additive, and nanoinclusion additive, wherein the microinclusion additive and nanoinclusion additive are dispersed within the continuous phase in the form of discrete domains. A porous network is formed in the polymeric material when subjected to a deformational strain in a solid state. The polymeric material exhibits a first color prior to being subjected to the deformational strain and a second color after being subjected to the deformational strain, the first color being different than the second color.
Abstract:
Three dimensional nonwoven materials and methods of manufacturing such materials are disclosed. In one embodiment, a nonwoven material comprising a plurality of fibers can include a first surface and a second surface. The first surface can be opposite from the second surface. The nonwoven material can include a plurality of nodes extending away from a base plane on the first surface. At least a majority of the plurality of nodes have an anisotropy value greater than 1.0 as determined by the Node Analysis Test Method.
Abstract:
A polymeric material having anisotropic properties, such as mechanical properties (e.g., modulus of elasticity), thermal properties, barrier properties (e.g., breathability), and so forth, is provided. The anisotropic properties can be achieved for a single, monolithic polymeric material through selective control over the manner in which the material is formed. For example, one or more zones of the polymeric material can be strained to create a unique network of pores within the strained zone(s). However, zones of the polymeric material that are not subjected to the same degree of deformational strain will not have the same pore volume, and in some cases, may even lack a porous network altogether.
Abstract:
A polymeric material that is capable of being employed as a build material and/or support material in a three-dimensional printer system is provided. The polymeric material is formed from a thermoplastic composition containing a continuous phase that includes a matrix polymer. A microinclusion additive and nanoinclusion additive are dispersed within the continuous phase in the form of discrete domains.
Abstract:
A fabric that includes porous fibers is provided. The porous fibers are formed from a thermoplastic composition containing a continuous phase that includes a matrix polymer. A microinclusion additive and nanoinclusion additive may also be dispersed within the continuous phase in the form of discrete domains, wherein a porous network is defined in the composition that includes a plurality of nanopores having an average cross-sectional dimension of about 800 nanometers or less.
Abstract:
A method for forming an antimicrobial composition that includes mixing an antimicrobially active botanical oil (e.g., thymol, carvacrol, etc.) and protein within a melt blending device (e.g., extruder) is provided. Despite the problems normally associated with melt processing proteins, the present inventors have discovered that the processing conditions and components may be selectively controlled to allow for the formation of a stable, melt-processed composition that is able to exhibit good mechanical properties. For example, the extrusion temperature(s) and shear rate employed during melt blending are relatively low to help limit polypeptide dissociation, thereby minimizing the impact of aggregation and embrittlement. While the use of such low temperature/shear conditions often tend to reduce mixing efficiency, the present inventors have discovered that a carrier fluid may be employed to enhance the ability of the botanical oil to flow into the internal structure of the protein where it can be retained in a stable manner. The composition is also typically anhydrous and generally free of solvents. In this manner, the protein will not generally disperse before use and prematurely release the botanical oil.
Abstract:
A film that is formed from a thermoplastic composition is provided. The thermoplastic composition contains a rigid renewable polyester and a polymeric toughening additive. The toughening additive can be dispersed as discrete physical domains within a continuous matrix of the renewable polyester. An increase in deformation force and elongational strain causes debonding to occur in the renewable polyester matrix at those areas located adjacent to the discrete domains. This can result in the formation of a plurality of voids adjacent to the discrete domains that can help to dissipate energy under load and increase tensile elongation. To even further increase the ability of the film to dissipate energy in this manner, the present inventors have discovered that an interphase modifier may be employed that reduces the degree of friction between the toughening additive and renewable polyester and thus reduces the stiffness (tensile modulus) of the film.
Abstract:
A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly to dry the foam and bind the synthetic binder fibers; and removing the template from the substrate after heating the foam/form assembly, wherein the substrate includes a planar base layer having an X-Y surface and a backside surface opposite the X-Y surface; and a plurality of projection elements integral with and protruding in a Z-direction from the X-Y surface, wherein the projection elements are distributed in both the X- and Y-directions, and wherein the density of a projection element is the same as the density of the base layer.
Abstract:
A method for making a high topography nonwoven substrate includes generating a foam including water and synthetic binder fibers; depositing the foam on a planar surface; disposing a template form on the foam opposite the planar surface to create a foam/form assembly; heating the foam/form assembly to dry the foam and bind the synthetic binder fibers; and removing the template from the substrate after heating the foam/form assembly, wherein the substrate includes a planar base layer having an X-Y surface and a backside surface opposite the X-Y surface; and a plurality of projection elements integral with and protruding in a Z-direction from the X-Y surface, wherein the projection elements are distributed in both the X- and Y-directions, and wherein the density of a projection element is the same as the density of the base layer.
Abstract:
A polymeric material for use in thermal insulation is provided. The polymeric material is formed from a thermoplastic composition containing a continuous phase that includes a matrix polymer and within which a microinclusion additive and nanoinclusion additive are dispersed in the form of discrete domains. A porous network is defined in the material that includes a plurality of nanopores having an average cross-sectional dimension of about 800 nanometers or less. The polymeric material exhibits a thermal conductivity of about 0.20 watts per meter-kelvin or less.