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公开(公告)号：US20250034389A1
公开(公告)日：2025-01-30
申请号：US18782483
申请日：2024-07-24
Applicant: ASAHI KASEI KABUSHIKI KAISHA
Inventor： Yuya Sonoda , Atsushi Nakagawa
Abstract: The present disclosure provides a foam body good in a molded appearance, a cushioning property, and wear resistance, and excellent also in property balance. The foam body is a foam body of a hydrogenated block copolymer composition containing a hydrogenated block copolymer (I), an olefin-based resin (II), a thermoplastic resin (III), and a softener (IV), and includes a foam core layer and a non-foam skin layer, the foam core layer has a thickness of 300 μm or more, the foaming ratio is 1.2-fold or more, a content of a polymer block (a) principally containing a vinyl aromatic monomer unit in the hydrogenated block copolymer (I) is 10 to 40% by mass, the hydrogenated block copolymer (I) contains a hydrogenated copolymer block (b) containing a vinyl aromatic monomer unit and a conjugated diene monomer unit.
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公开(公告)号：US11992980B2
公开(公告)日：2024-05-28
申请号：US16073589
申请日：2017-03-10
Applicant: TOYOTA BOSHOKU KABUSHIKI KAISHA
Inventor： Masayuki Kito , Goro Takahashi , Toshihiro Suzuki , Yasuyuki Shimizu , Kosuke Tamaki
IPC: B29C44/04 , B29C44/34 , B29C44/42 , B29C48/00 , B29C48/40 , B29K23/00 , B29K25/00 , B29K77/00 , B29K105/04 , C08J9/00 , C08J9/08 , C08L23/00 , C08L23/12 , C08L23/16 , C08L23/26 , C08L53/00 , C08L53/02 , C08L77/00 , C08L77/02 , C08L77/06
CPC classification number: B29C44/04 , B29C44/3442 , B29C44/421 , B29C48/022 , B29C48/40 , C08J9/0061 , C08J9/08 , C08L23/00 , C08L23/12 , C08L23/16 , C08L23/26 , C08L53/00 , C08L53/02 , C08L77/00 , C08L77/02 , C08L77/06 , B29K2023/06 , B29K2023/12 , B29K2025/06 , B29K2077/10 , B29K2105/04 , C08J2201/03 , C08J2203/02 , C08J2323/12 , C08J2477/00 , C08L2203/14 , C08L2205/03 , C08L2205/035 , C08L2205/05 , C08L2205/22 , C08L53/00 , C08L23/12 , C08L51/04 , C08L77/02 , C08K3/26 , C08L23/12 , C08L51/04 , C08L77/02 , C08K3/26
Abstract: Disclosed herein are a foamed resin molded body that has excellent impact resistance and rigidity and that is hardly fractured even when subjected to high impact, and a method for manufacturing the same. The foamed resin molded body is made of an olefin-based resin composition containing an olefin resin and a polyamide resin, the olefin-based resin composition has a continuous phase containing the olefin resin and a dispersed phase dispersed in the continuous phase and containing the polyamide resin, and the dispersed phase contains a melt-kneaded product of the polyamide resin and an elastomer having a reactive group that reacts with the polyamide resin.
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公开(公告)号：US20240058996A1
公开(公告)日：2024-02-22
申请号：US18500991
申请日：2023-11-02
Applicant: Sumitomo Riko Company Limited
Inventor： Takahisa Kose , Toshiya Nonaka
IPC: B29C44/04
CPC classification number: B29C44/04 , B29K2075/00
Abstract: A urethane foam-molded article has a base material made of polyurethane foam and composite particles that are included and oriented in the base material. The composite particles have thermally conductive particles that are made of a non-magnetic material and have a thermal conductivity of 200 W/m·K or higher and magnetic particles attached to the surfaces of the thermally conductive particles with a binder and are surface-treated with one or more surfactants selected from a carboxylic acid-type surfactant and a succinic acid-type surfactant.
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公开(公告)号：US11661491B2
公开(公告)日：2023-05-30
申请号：US16673368
申请日：2019-11-04
Applicant: Corumat, Inc.
Inventor： Michael Waggoner
IPC: C08J9/34 , B29C44/34 , B32B5/20 , C08J9/36 , B29C44/04 , B29C44/02 , B29C44/60 , B29C51/42 , B29C51/46 , B29K105/04 , B29K101/12 , B29C51/02 , B29C51/26 , B29K67/00 , B29K105/00 , B29K105/26 , B29B11/02 , B29B11/08 , B29C51/10 , B29K23/00 , B29L9/00
CPC classification number: C08J9/34 , B29C44/02 , B29C44/022 , B29C44/0461 , B29C44/3453 , B29C44/352 , B29C44/60 , B29C51/428 , B29C51/46 , B32B5/20 , C08J9/36 , B29B11/02 , B29B11/08 , B29C51/02 , B29C51/10 , B29C51/264 , B29C51/422 , B29C51/426 , B29K2023/086 , B29K2067/046 , B29K2101/12 , B29K2105/0085 , B29K2105/04 , B29K2105/041 , B29K2105/046 , B29K2105/256 , B29K2105/26 , B29L2009/00 , B32B2553/00 , C08J2367/04 , Y02P70/10 , Y10T428/24992 , Y10T428/249953 , Y10T428/249981
Abstract: The instant application discloses, among other things, ways to manufacture reduced density thermoplastics. A rapid foaming process which may create a polymer product by saturating thermoplastic sheet or preforms, heating, and then forming into final shape, is described. The polymer product may include an integral solid skin. This method may be utilized with any thermoplastic. The material handling, saturation methods, and end products are also described.
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公开(公告)号：US20230158719A1
公开(公告)日：2023-05-25
申请号：US17912936
申请日：2021-03-01
Applicant: Bayerische Motoren Werke Aktiengesellschaft
Inventor： Willy DAUNER , Martin SCHINDLBECK
CPC classification number: B29C44/0407 , B29C35/041 , B29C44/1223 , B29C44/445 , B29C44/58 , B29C44/60 , B29K2023/12
Abstract: A method and compression mold are provided for producing a sandwich component, in which an outer shell and an inner shell are compressed, together with foam particles in a cavity between the shells, which cavity is formed by two mold halves of a mold, under pressure and at an increased temperature to form the sandwich component. At least one mold half is heated in a first temperature-control zone to a higher maximum temperature than in a second temperature-control zone.
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公开(公告)号：US11648713B2
公开(公告)日：2023-05-16
申请号：US17591917
申请日：2022-02-03
Applicant: Maxell, Ltd.
Inventor： Atsushi Yusa , Hideto Goto , Satoshi Yamamoto
CPC classification number: B29C44/105 , B29C44/0415 , B29C44/3415 , B29C44/3442 , B29K2081/04
Abstract: A method for producing a foam-molded product by using a plasticizing cylinder, includes: plasticizing and melting the thermoplastic resin to provide the molten resin in a plasticization zone of the plasticizing cylinder; introducing a pressurized fluid containing the physical foaming agent at a fixed pressure into a starvation zone of the plasticizing cylinder to retain the starvation zone at the fixed pressure; allowing the molten resin to be in the starved state in the starvation zone; bringing the molten resin in contact with the pressurized fluid containing the physical foaming agent at the fixed pressure, in the starvation zone in a state in which the starvation zone is retained at the fixed pressure; and molding the molten resin having been brought in contact with the pressurized fluid containing the physical foaming agent into the foam-molded product.
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公开(公告)号：US11642840B2
公开(公告)日：2023-05-09
申请号：US17314068
申请日：2021-05-07
Applicant: National Taipei University of Technology
Inventor： Cherng-Yuh Su , Kai-Han Su , Chung-Chieh Chang , Yung-En Liao , Deng-Nan Jhang , Jia-Long Hu
IPC: B29C64/153 , B33Y10/00 , B29C44/04 , B29C44/02 , B29C44/34 , B29C67/20 , C08J9/232 , B29C44/56 , B29B9/16 , B33Y70/10 , B33Y30/00 , B29C35/08 , C08K3/04 , B33Y80/00 , B29L31/50 , B29K75/00
CPC classification number: B29C64/153 , B29C35/0805 , B29C44/02 , B29C44/04 , B29C44/3461 , B29C44/56 , B29C67/20 , B33Y10/00 , B33Y30/00 , B33Y70/10 , C08J9/232 , C08K3/04 , B29B2009/163 , B29C2035/0822 , B29C2035/0827 , B29C2035/0838 , B29K2075/00 , B29L2031/504 , B33Y80/00
Abstract: The present disclosure provides a composite material layer including a core layer and a shell layer. The core layer includes foamed elastomers. The shell layer encapsulates the core layer and continuously covered surfaces of the foamed elastomers, wherein the shell layer includes a material having light absorption. The melting point of the core layer is higher than the melting point of the shell layer.
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公开(公告)号：US11504922B2
公开(公告)日：2022-11-22
申请号：US16087046
申请日：2016-03-23
Applicant: Donkervoort Automobielen B.V.
Inventor： Jacob Adrianus Donkervoort , Jordi Wiersma
IPC: B29C70/08 , B32B27/38 , B29C70/02 , B32B27/06 , B32B5/20 , B32B5/24 , B32B27/08 , B32B5/18 , B32B5/26 , B29C44/04 , B29C44/12 , B29C44/34 , B29C44/60 , B29C70/44 , B29L9/00 , B29K105/00 , B82Y30/00
Abstract: The present invention relates to multi-layered composite structures and to methods for the preparation thereof. The present multi-layered composite structures are light weight and capable of high load bearing making the present multi-layered composite structures especially suitable to be used as load bearing structures in, for example, automotive. Specifically, the present invention relates to methods comprising the steps of a) providing a mould for said multi-layered composite structure; b) layering said mould with two or more layers forming the outer surface of said multi-layered composite; c) filling said layered mould with a mixture comprised of non-expanded heat-expandable microspheres and closing said mould; and d) subjecting said closed mould to a temperature of 80° C. to 140° C. during 1 to 230 minutes thereby providing a relative pressure in said closed mould of 0.1 to 20 bar through expansion of said heat-expandable microspheres thereby forming a multi-layered composite structure in said mould with a foam enforced inner core and a multi-layered outer surface; and e) separating the multi-layered composite structure from said mould.
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公开(公告)号：US11298217B2
公开(公告)日：2022-04-12
申请号：US16524541
申请日：2019-07-29
Applicant: Vertera Inc.
Inventor： Wei-Hsiang Chang , Stephen Lee Laffoon , Christopher S. D. Lee , David Lee Safranski
IPC: A61F2/07 , A61L27/18 , A61F2/00 , A61L31/06 , B29C67/20 , C08J9/00 , C08J9/26 , A61B90/00 , A61B6/00 , A61F2/44 , A61L27/50 , A61L27/56 , B29C44/04 , B29C44/34 , A61B6/12 , B29K71/00 , B29L31/00
Abstract: Devices and methods for making a polymer with a porous layer from a solid piece of polymer are disclosed. In various embodiments, the method includes heating a surface of a solid piece of polymer to a processing temperature and holding the processing temperature while displacing a porogen layer through the surface of the polymer to create a matrix layer of the solid polymer body comprising the polymer and the porogen layer. In at least one embodiment, the method also includes removing at least a portion of the layer of porogen from the matrix layer to create a porous layer of the solid piece of polymer.
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公开(公告)号：US20210339439A1
公开(公告)日：2021-11-04
申请号：US17272699
申请日：2019-09-02
Applicant: Bockatech Ltd.
Inventor： Peter Clarke
Abstract: Method of forming an article from a molten plastic composition including a polymer and a blowing agent. The method provides that during an injecting step (c) and a packing step (d), the injection pressure and the packing pressure, respectively, are maintained above a minimum pressure threshold in at least one second region of the cavity to maintain the physical blowing agent as a gas dissolved in the polymer so that substantially no gas bubbles are formed in the at least one second region, during a mould opening step (e), at least some of the molten plastic composition is exposed to an external pressure lower than a minimum pressure threshold to form in the article at least one first portion having expanded cellular foam formed from the plastic composition, and prior to the opening step (e), the plastic composition in the at least one second region of the cavity has been cooled so as to be fully solidified to form in the article at least one second portion having a substantially homogeneous, solid phase, unexpanded plastic composition
