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公开(公告)号:US10745807B2
公开(公告)日:2020-08-18
申请号:US16418994
申请日:2019-05-21
Applicant: Applied Materials, Inc.
Inventor: Haitao Wang , Hamid Noorbakhsh , Chunlei Zhang , Sergio Fukuda Shoji , Kartik Ramaswamy , Roland Smith , Brad L. Mays
IPC: C23C16/40 , C23C16/455 , C23C16/44 , H01J37/32
Abstract: Embodiments of the present disclosure relate to a showerhead assembly for use in a processing chamber. The showerhead assembly includes a porous insert disposed in a space defined between a gas distribution plate and a base plate to moderate the corrosive radicals resulting from plasma ignition to reduce particle issues and metal contamination in the chamber. The porous insert is a conductive material, such as metal, used to reduce the gap electrical field strength, or may be a dielectric material such as ceramic, polytetrafluoroethylene, polyamide-imide, or other materials with a low dielectric loss and high electrical field strength under conditions of high frequency and strong electric fields. As such, the electrical breakdown threshold is enhanced. The porous insert may reduce and/or eliminate showerhead backside plasma ignition and may include multiple concentric narrow rings that cover gas holes of the gas distribution plate.
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公开(公告)号:US20190189481A1
公开(公告)日:2019-06-20
申请号:US16269484
申请日:2019-02-06
Applicant: Applied Materials, Inc.
Inventor: Haitao Wang , Wonseok Lee , Sergio Fukuda Shoji , Chunlei Zhang , Kartik Ramaswamy
IPC: H01L21/67 , H01L21/683
CPC classification number: H01L21/67259 , H01L21/67248 , H01L21/6831 , H01L21/6833 , Y10T29/49998 , Y10T279/23
Abstract: A method and apparatus for de-chucking a workpiece is described that uses a swing voltage sequence. One example pertains to a method that includes applying a mechanical force from an electrostatic chuck against the back side of a workpiece that is electrostatically clamped to the chuck, applying a sequence of voltage pulses with a same polarity to the electrodes, each pulse of the sequence having a lower voltage than the preceding pulse, each pulse of the sequence having a lower voltage than the preceding pulse, and determining whether the workpiece is released from the chuck after the sequence of additional voltage pulses and if the workpiece is not released then repeating applying the sequence of voltage pulses.
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公开(公告)号:US09269587B2
公开(公告)日:2016-02-23
申请号:US14020773
申请日:2013-09-06
Applicant: Applied Materials, Inc.
Inventor: Daisuke Shimizu , Jong Mun Kim , Katsumasa Kawasaki , Sergio Fukuda Shoji
IPC: H01L21/3065 , H01L21/311 , H01J37/32
CPC classification number: H01L21/3065 , H01J37/32091 , H01J2237/334 , H01L21/31116
Abstract: Embodiments of the present invention provide methods for etching a material layer using synchronized RF pulses. In one embodiment, a method includes providing a gas mixture into a processing chamber, applying a first RF source power at a first time point to the processing chamber to form a plasma in the gas mixture, applying a first RF bias power at a second time point to the processing chamber to perform an etching process on the substrate, turning off the first RF bias power at a third time point while continuously maintaining the first RF source power on from the first time point through the second and the third time points, and turning off the first RF source power at a fourth time point while continuously providing the gas mixture to the processing chamber from the first time point through the second, third and fourth time points.
Abstract translation: 本发明的实施例提供了使用同步RF脉冲来蚀刻材料层的方法。 在一个实施例中,一种方法包括将气体混合物提供到处理室中,在第一时间点将第一RF源功率施加到处理室以在气体混合物中形成等离子体,在第二时间施加第一RF偏置功率 指向处理室,以对基板执行蚀刻处理,在第三时间点关闭第一RF偏置功率,同时从第一时间点到第二时间点和第三时间点持续保持第一RF源功率接通,以及 在第四时间点关闭第一RF源功率,同时从第一时间点到第二,第三和第四时间点连续地将气体混合物提供到处理室。
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公开(公告)号:US10854425B2
公开(公告)日:2020-12-01
申请号:US15013795
申请日:2016-02-02
Applicant: Applied Materials, Inc.
Inventor: Chetan Mahadeswaraswamy , Walter R Merry , Sergio Fukuda Shoji , Chunlei Zhang , Yashaswini Pattar , Duy D Nguyen , Tina Tsong , Shane C Nevil , Douglas A Buchberger, Jr. , Fernando M Silveira , Brad L Mays , Kartik Ramaswamy , Hamid Noorbakhsh
Abstract: Methods and systems for controlling temperatures in plasma processing chamber with reduced controller response times and increased stability. Temperature control is based at least in part on a feedforward control signal derived from a plasma power input into the processing chamber. A feedforward control signal compensating disturbances in the temperature attributable to the plasma power may be combined with a feedback control signal counteracting error between a measured and desired temperature.
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公开(公告)号:US09909213B2
公开(公告)日:2018-03-06
申请号:US14452228
申请日:2014-08-05
Applicant: Applied Materials, Inc.
Inventor: Sergio Fukuda Shoji , Hamid Noorbakhsh , Jong Mun Kim , Jason Della Rosa , Ajit Balakrishna
IPC: C23C16/44 , C23C16/455 , F15D1/02 , H01J37/32
CPC classification number: C23C16/45591 , C23C16/4412 , F15D1/025 , H01J37/32633 , H01J37/32834
Abstract: Embodiments of the present invention provide apparatus and methods for reducing non-uniformity and/or skews during substrate processing. One embodiment of the present invention provides a flow equalizer assembly for disposing between a vacuum port and a processing volume in a processing chamber. The flow equalizing assembly includes a first plate having at least one first opening, and a second plate having two or more second openings. The first and second plates define a flow redistributing volume therebetween, and the at least one first opening and the two or more second openings are staggered.
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公开(公告)号:US09788405B2
公开(公告)日:2017-10-10
申请号:US14882878
申请日:2015-10-14
Applicant: APPLIED MATERIALS, INC.
Inventor: Katsumasa Kawasaki , Sergio Fukuda Shoji , Justin Phi , Daisuke Shimizu
IPC: C23F1/00 , H01J37/32 , H01L21/3065 , H05H1/46
CPC classification number: H05H1/46 , H01J37/32146 , H01J37/32174 , H01J37/32183 , H01L21/3065 , H05H2001/4682
Abstract: Methods of operating a plasma enhanced substrate processing system using multi-level pulsed RF power are provided herein. In some embodiments, a method of operating a plasma enhanced substrate processing system using multi-level pulsed RF power includes providing a first multi-level RF power waveform to a process chamber, the first multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration, and providing, after a first delay period, a second multi-level RF power waveform to the process chamber, the second multi-level RF power waveform having at least a first power level during a first pulse duration, a second power level during a second pulse duration, and a third power level during a third pulse duration.
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公开(公告)号:US11615973B2
公开(公告)日:2023-03-28
申请号:US16656334
申请日:2019-10-17
Applicant: Applied Materials, Inc.
Inventor: Phillip Criminale , Justin Phi , Dan A. Marohl , Sergio Fukuda Shoji , Brad L. Mays
IPC: H01L21/02 , H01L21/67 , H01J37/32 , H01L21/683
Abstract: A substrate carrier is described that uses a proportional thermal fluid delivery system. In one example the apparatus includes a heat exchanger to provide a thermal fluid to a fluid channel of a substrate carrier and to receive the thermal fluid from the fluid channel, the thermal fluid in the fluid channel to control the temperature of the carrier during substrate processing. A proportional valve controls the rate of flow of thermal fluid from the heat exchanger to the fluid channel. A temperature controller receives a measured temperature from a thermal sensor of the carrier and controls the proportional valve in response to the measured temperature to adjust the rate of flow.
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公开(公告)号:US20200066566A1
公开(公告)日:2020-02-27
申请号:US16674974
申请日:2019-11-05
Applicant: Applied Materials, Inc.
Inventor: Kartik Ramaswamy , Anwar Husain , Haitao Wang , Evans Yip Lee , Jaeyong Cho , Hamid Noorbakhsh , Kenny L. Doan , Sergio Fukuda Shoji , Chunlei Zhang
IPC: H01L21/683 , H01L21/687
Abstract: Embodiments include an electrostatic chuck assembly having an electrostatic chuck mounted on an insulator. The electrostatic chuck and insulator may be within a chamber volume of a process chamber. In an embodiment, a ground shield surrounds the electrostatic chuck and the insulator, and a gap between the ground shield and the electrostatic chuck provides an environment at risk for electric field emission. A dielectric filler can be placed within the gap to reduce a likelihood of electric field emission. The dielectric filler can have a flexible outer surface that covers or attaches to the electrostatic chuck, or an interface between the electrostatic chuck and the insulator Other embodiments are also described and claimed.
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公开(公告)号:US20180366359A1
公开(公告)日:2018-12-20
申请号:US15628396
申请日:2017-06-20
Applicant: Applied Materials, Inc.
Inventor: Haitao Wang , Wonseok Lee , Sergio Fukuda Shoji , Chunlei Zhang , Kartik Ramaswamy
IPC: H01L21/683 , H02N13/00 , H01L21/67
CPC classification number: H01L21/67259 , H01L21/6831 , Y10T29/49998 , Y10T279/23
Abstract: A method and apparatus for de-chucking a workpiece is described that uses a swing voltage sequence. One example pertains to a method that includes applying a mechanical force from an electrostatic chuck against the back side of a workpiece that is electrostatically clamped to the chuck, applying a sequence of voltage pulses with a same polarity to the electrodes, each pulse of the sequence having a lower voltage than the preceding pulse, each pulse of the sequence having a lower voltage than the preceding pulse, and determining whether the workpiece is released from the chuck after the sequence of additional voltage pulses and if the workpiece is not released then repeating applying the sequence of voltage pulses.
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公开(公告)号:US10930540B2
公开(公告)日:2021-02-23
申请号:US16674974
申请日:2019-11-05
Applicant: Applied Materials, Inc.
Inventor: Kartik Ramaswamy , Anwar Husain , Haitao Wang , Evans Yip Lee , Jaeyong Cho , Hamid Noorbakhsh , Kenny L. Doan , Sergio Fukuda Shoji , Chunlei Zhang
IPC: C23C14/35 , H01L21/683 , H01L21/687
Abstract: Embodiments include an electrostatic chuck assembly having an electrostatic chuck mounted on an insulator. The electrostatic chuck and insulator may be within a chamber volume of a process chamber. In an embodiment, a ground shield surrounds the electrostatic chuck and the insulator, and a gap between the ground shield and the electrostatic chuck provides an environment at risk for electric field emission. A dielectric filler can be placed within the gap to reduce a likelihood of electric field emission. The dielectric filler can have a flexible outer surface that covers or attaches to the electrostatic chuck, or an interface between the electrostatic chuck and the insulator Other embodiments are also described and claimed.
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