Abstract:
The present disclosure provides a composite heat-dissipation substrate and a method of manufacturing the same. The composite heat-dissipation substrate includes a first ceramic layer having insulating properties, a second porous ceramic layer and a metal layer, wherein the first ceramic layer and the second ceramic layer are continuously connected to each other so as not to form an interface therebetween, and the metal layer is infiltrated into plural pores of the second ceramic layer to be coupled to the ceramic layers, whereby interfacial coupling force between the ceramic layers and the metal layer is very high, thereby providing significantly improved heat dissipation characteristics.
Abstract:
The present invention relates to an optical element for a light emitting device, wherein the optical element comprises a sintered ceramic body (3) comprising a wavelength converting layer (4) and a scattering layer (5), and to a method of manufacturing thereof. More specifically, the invention relates to an optical element, comprising a sintered ceramic body (3) of a first layer (4) and a second layer (5) arranged on the first layer, wherein the first layer comprises a wavelength converting material, the porosity of the second layer is higher than the porosity of the first layer, and pores in the second layer are arranged to provide scattering of a light beam. The method for manufacturing of the optical element comprises providing a green body comprising a first layer of a first material and a second layer of a second material; and co-sintering said layers into a sintered ceramic body; the compositions of the first and second layer are adapted such that after sintering, the porosity of the second layer is higher than the porosity of the first layer, and pores in said second layer are arranged to provide scattering of a light beam.
Abstract:
A first fine particle-containing solution is deposited on an appropriate substrate, and dried to form a first fine particle aggregate layer. Polymer particles are deposited on the first fine particle aggregate layer, and are supplied with a second fine particle-containing solution such that the polymer particles are immersed in the second fine particle-containing solution. The second fine particle-containing solution is dried to form a second fine particle aggregate layer containing a large number of the polymer particles embedded. A first structure precursor is completed at this stage. Then, the first structure precursor is separated from the substrate, and thermally treated. Thus, the production of a first solid electrolyte structure, which has a porous solid electrolyte portion and a dense solid electrolyte portion integrated, is completed.
Abstract:
Disclosed herein are emissive ceramic materials having a dopant concentration gradient along a thickness of a yttrium aluminum garnet (YAG) region. The dopant concentration gradient may include a maximum dopant concentration, a half-maximum dopant concentration, and a slope at or near the half-maximum dopant concentration. The emissive ceramics may, in some embodiments, exhibit high internal quantum efficiencies (IQE). The emissive ceramics may, in some embodiments, include porous regions. Also disclosed herein are methods of make the emissive ceramic by sintering an assembly having doped and non-doped layers.
Abstract:
The present invention relates to an optical element for a light emitting device, wherein the optical element comprises a sintered ceramic body (3) comprising a wavelength converting layer (4) and a scattering layer (5), and to a method of manufacturing thereof. More specifically, the invention relates to an optical element, comprising a sintered ceramic body (3) of a first layer (4) and a second layer (5) arranged on the first layer, wherein the first layer comprises a wavelength converting material, the porosity of the second layer is higher than the porosity of the first layer, and pores in the second layer are arranged to provide scattering of a light beam. The method for manufacturing of the optical element comprises providing a green body comprising a first layer of a first material and a second layer of a second material; and co-sintering said layers into a sintered ceramic body; the compositions of the first and second layer are adapted such that after sintering, the porosity of the second layer is higher than the porosity of the first layer, and pores in said second layer are arranged to provide scattering of a light beam.
Abstract:
A multilayer positive temperature coefficient thermistor includes a ceramic body having semiconductor ceramic layers and internal electrodes, the semiconductor ceramic layers being mainly composed of BaTiO3 and containing semiconductor-forming agents, the semiconductor ceramic layers and the internal electrodes being alternately stacked, and the outermost layers of the ceramic body being formed of the semiconductor ceramic layers. The outermost layers serve as protective layers. The semiconductor ceramic layers arranged between the internal electrodes 4a and 4d serve as effective layers. The protective layers contain a semiconductor-forming agent having a larger ionic radius than that of a semiconductor-forming agent contained in the effective layers. The protective layers have a lower porosity than that of the effective layers.
Abstract:
A multilayer positive temperature coefficient thermistor includes a ceramic body having semiconductor ceramic layers and internal electrodes, the semiconductor ceramic layers being mainly composed of BaTiO3 and containing semiconductor-forming agents, the semiconductor ceramic layers and the internal electrodes being alternately stacked, and the outermost layers of the ceramic body being formed of the semiconductor ceramic layers. The outermost layers serve as protective layers. The semiconductor ceramic layers arranged between the internal electrodes 4a and 4d serve as effective layers. The protective layers contain a semiconductor-forming agent having a larger ionic radius than that of a semiconductor-forming agent contained in the effective layers. The protective layers have a lower porosity than that of the effective layers. Preferably, glass films are formed in pores in surfaces of the protective layers, and the protective layers have a porosity of 10% or less. In this case, it is possible to produce a multilayer positive temperature coefficient thermistor that effectively prevents the penetration of flux into the semiconductor ceramic layers and ensures a desired rate of resistance change without delamination.
Abstract:
A method is provided for producing a highly porous substrate. More particularly, the present invention enables fibers, such as organic, inorganic, glass, ceramic, polymer, or metal fibers, to be combined with binders and additives, and extruded, to form a porous substrate. Depending on the selection of the constituents used to form an extrudable mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables process advantages at other porosities, as well. The extrudable mixture may use a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Additives can be selected that form inorganic bonds between overlapping fibers in the extruded substrate that provide enhanced strength and performance of the porous substrate in a variety of applications, such as, for example, filtration and as a host for catalytic processes, such as catalytic converters.
Abstract:
A method is provided for producing a highly porous substrate. More particularly, the present invention enables fibers, such as organic, inorganic, glass, ceramic, polymer, or metal fibers, to be combined with binders and additives, and extruded, to form a porous substrate. Depending on the selection of the constituents used to form an extrudable mixture, the present invention enables substrate porosities of about 60% to about 90%, and enables process advantages at other porosities, as well. The extrudable mixture may use a wide variety of fibers and additives, and is adaptable to a wide variety of operating environments and applications. Additives can be selected that form inorganic bonds between overlapping fibers in the extruded substrate that provide enhanced strength and performance of the porous substrate in a variety of applications, such as, for example, filtration and as a host for catalytic processes, such as catalytic converters.
Abstract:
The invention is a thin film composite solid (and a means for making such) suitable for use as an electrolyte, having a first layer of a dense, non-porous conductive material; a second layer of a porous ionic conductive material; and a third layer of a dense non-porous conductive material, wherein the second layer has a Coefficient of thermal expansion within 5% of the coefficient of thermal expansion of the first and third layers.