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    POLYCRYSTALLINE DIAMOND MATERIALS AND RELATED PRODUCTS
    51.
    发明申请
    POLYCRYSTALLINE DIAMOND MATERIALS AND RELATED PRODUCTS 失效
    多晶金刚石材料及相关产品

    公开(公告)号：US20120011779A1

    公开(公告)日：2012-01-19

    申请号：US13245249

    申请日：2011-09-26

    申请人： Michael A. Vail ,  Kenneth E. Bertagnolli ,  Jason Wiggins ,  Jiang Qian ,  David P. Miess

    发明人： Michael A. Vail ,  Kenneth E. Bertagnolli ,  Jason Wiggins ,  Jiang Qian ,  David P. Miess

    IPC分类号： B24D3/10 ,  C09K3/14 ,  C01B31/00

    CPC分类号： E21B10/46 ,  B01J3/062 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685

    摘要： Embodiments relate to methods of fabricating PCD materials by subjecting a mixture that exhibits a broad diamond particle size distribution to an HPHT process, PCD materials so-formed, and PDCs including a polycrystalline diamond table comprising such PCD materials. In an embodiment, a PCD material includes a plurality of bonded diamond grains that exhibit a substantially unimodal diamond grain size distribution characterized, at least in part, by a parameter θ that is less than about 1.0. θ = x 6 · σ , where x is the average grain size of the substantially unimodal diamond grain size distribution, and σ is the standard deviation of the substantially unimodal diamond grain size distribution.

    摘要翻译： 实施方案涉及通过使表现出宽金刚石粒度分布的混合物经受HPHT方法，所形成的PCD材料和包括包含这种PCD材料的多晶金刚石台的PDC来制造PCD材料的方法。 在一个实施方案中，PCD材料包括多个结合的金刚石晶粒，其表现出基本上单峰金刚石晶粒尺寸分布，其至少部分地由参数和特征表征; 小于约1.0。 ＆thetas; = x 6·＆sgr ，其中x是基本上单峰金刚石晶粒尺寸分布的平均晶粒尺寸， 是基本上单峰金刚石晶粒尺寸分布的标准偏差。

    Polycrystalline diamond compact, methods of fabricating same, and applications therefor
    52.
    发明授权
    Polycrystalline diamond compact, methods of fabricating same, and applications therefor 有权
    多晶金刚石复合体，其制造方法及其应用

    公开(公告)号：US08080071B1

    公开(公告)日：2011-12-20

    申请号：US12394356

    申请日：2009-02-27

    申请人： Michael A. Vail

    发明人： Michael A. Vail

    IPC分类号： B24D3/00 ,  B24D11/00 ,  B24D18/00 ,  E21B10/36

    CPC分类号： B24D99/005 ,  B22F2999/00 ,  C04B35/528 ,  C04B35/645 ,  C04B37/021 ,  C04B2235/5436 ,  C04B2235/5445 ,  C04B2235/5472 ,  C04B2237/363 ,  C04B2237/401 ,  C04B2237/60 ,  C22C1/1094 ,  C22C29/06 ,  E21B10/5735 ,  C22C26/00 ,  B22F3/14 ,  C04B41/00 ,  B22F2201/30

    摘要： Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) comprising a polycrystalline diamond (“PCD”) table including a catalyst material therein that has been implanted with ions (e.g., carbon ions) and/or infiltrated from a host material implanted with carbon ions. In an embodiment, a PDC comprises a substrate and a PCD table bonded to the substrate. The PCD table includes a plurality of bonded diamond grains defining a plurality of interstitial regions. The PCD table includes an upper surface from which a region inwardly extends. At least a portion of the interstitial regions of the region includes a catalyst material disposed therein. At least a portion of the catalyst material may be at least saturated with carbon.

    摘要翻译： 本发明的实施方案涉及包含多晶金刚石（“PCD”）表的多晶金刚石压块（“PDC”）表，其中包括其中已经注入了离子（例如碳离子）和/或从植入的主体材料中渗透的催化剂材料 与碳离子。 在一个实施方案中，PDC包括与基底结合的基底和PCD台。 PCD表包括限定多个间隙区域的多个结合金刚石晶粒。 PCD表包括一个区域向内延伸的上表面。 区域的间隙区域的至少一部分包括设置在其中的催化剂材料。 至少一部分催化剂材料可以至少被碳饱和。

    Method and system for perceiving a boundary between a first region and a second region of a superabrasive volume
    53.
    发明授权
    Method and system for perceiving a boundary between a first region and a second region of a superabrasive volume 有权
    用于感知超研磨体积的第一区域和第二区域之间的边界的方法和系统

    公开(公告)号：US07918293B1

    公开(公告)日：2011-04-05

    申请号：US11370425

    申请日：2006-03-08

    申请人： Michael A. Vail

    发明人： Michael A. Vail

    IPC分类号： E21B10/26 ,  C23C16/26

    CPC分类号： G01N23/00 ,  C23C16/24 ,  C30B29/04 ,  G01N23/203

    摘要： Methods of evaluating a superabrasive volume or a superabrasive compact are disclosed. One method may comprise exposing a superabrasive volume to beta particles and detecting a quantity of scattered beta particles. Further, a boundary may be perceived between a first region and a second region of the superabrasive volume in response to detecting the quantity of scattered beta particles. In another embodiment, a boundary between a catalyst-containing region and a catalyst-diminished region of a polycrystalline diamond volume may be perceived. In a further embodiment, a boundary may be perceived between a catalyst-containing region and a catalyst-diminished region of a polycrystalline diamond compact. Additionally, a depth to which a catalyst-diminished region extends within a polycrystalline diamond volume of a polycrystalline diamond compact may be measured in response to detecting a quantity of scattered beta particles. A system configured to evaluate a superabrasive volume is disclosed.

    摘要翻译： 公开了评价超研磨体或超硬磨料的方法。 一种方法可以包括将超级磨料体积暴露于β粒子并检测散射的β粒子的量。 此外，响应于检测到散射的β粒子的量，可以在超研磨体的第一区域和第二区域之间感知边界。 在另一个实施方案中，可以感觉到含催化剂的区域和多晶金刚石体积的催化剂减少区域之间的边界。 在另一个实施方案中，可以感觉到含催化剂的区域和多晶金刚石复合体的催化剂减少区域之间的边界。 此外，可以响应于检测到散射的β粒子的量来测量催化剂减小区域在多晶金刚石致密体的多晶金刚石体积内延伸的深度。 公开了一种被配置为评估超研磨体积的系统。

    POLYCRYSTALLINE DIAMOND COMPACTS, METHOD OF FABRICATING SAME, AND VARIOUS APPLICATIONS
    54.
    发明申请
    POLYCRYSTALLINE DIAMOND COMPACTS, METHOD OF FABRICATING SAME, AND VARIOUS APPLICATIONS 有权
    多晶金刚石复合材料，其制造方法及各种应用

    公开(公告)号：US20110017519A1

    公开(公告)日：2011-01-27

    申请号：US12690998

    申请日：2010-01-21

    申请人： Kenneth E. Bertagnolli ,  David P. Miess ,  Jiang Qian ,  Jason K. Wiggins ,  Michael A. Vail ,  Debkumar Mukhopadhyay

    发明人： Kenneth E. Bertagnolli ,  David P. Miess ,  Jiang Qian ,  Jason K. Wiggins ,  Michael A. Vail ,  Debkumar Mukhopadhyay

    IPC分类号： E21B10/46 ,  B32B5/30 ,  B24D3/10 ,  B32B7/04

    CPC分类号： E21B10/36 ,  B22F7/08 ,  B22F2998/00 ,  B24D18/00 ,  C22C26/00 ,  E21B10/5735 ,  F16C33/043 ,  F16C2352/00 ,  Y10T428/24612 ,  Y10T428/24996 ,  Y10T428/249967 ,  C22C29/08

    摘要： Embodiments of the invention relate to polycrystalline diamond (“PCD”) exhibiting enhanced diamond-to-diamond bonding. In an embodiment, polycrystalline diamond compact (“PDC”) includes a PCD table having a maximum thickness. At least a portion of the PCD table includes a plurality of diamond grains defining a plurality of interstitial regions. A metal-solvent catalyst occupies at least a portion of the plurality of interstitial regions. The plurality of diamond grains and the metal-solvent catalyst collectively exhibit a coercivity of about 115 Oersteds (“Oe”) or more and a specific magnetic saturation of about 15 Gauss·cm3/grams (“G·cm3/g”) or less. The PDC includes a substrate having an interfacial surface that is bonded to the PCD table. The interfacial surface exhibits a substantially planar topography. Other embodiments are directed to methods of forming PCD and PDCs, and various applications for such PCD and PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.

    摘要翻译： 本发明的实施方案涉及显示增强的金刚石 - 金刚石键合的多晶金刚石（“PCD”）。 在一个实施例中，多晶金刚石复合体（“PDC”）包括具有最大厚度的PCD台。 PCD表的至少一部分包括限定多个间隙区域的多个金刚石晶粒。 金属溶剂催化剂占据多个间隙区域的至少一部分。 多个金刚石晶粒和金属 - 溶剂催化剂共同表现出约115奥斯特（“Oe”）或更高的矫顽磁力和约15高斯·cm 3 /克（“G·cm 3 / g”）或更小的特定磁饱和度 。 PDC包括具有接合到PCD台的界面的基底。 界面表面呈现基本平坦的形貌。 其他实施例涉及形成PCD和PDC的方法，以及用于旋转钻头，轴承装置和拉丝模具中的这种PCD和PDC的各种应用。