公开(公告)号：US20210193842A1

公开(公告)日：2021-06-24

申请号：US17193732

申请日：2021-03-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pei-Hsun Wang ,  Chih-Chao Chou ,  Shih-Cheng Chen ,  Jung-Hung Chang ,  Jui-Chien Huang ,  Chun-Hsiung Lin ,  Chih-Hao Wang

IPC: H01L29/786 ,  H01L29/06 ,  H01L29/423 ,  H01L29/45 ,  H01L29/66 ,  H01L21/02 ,  H01L21/285

Abstract: The present disclosure provides a semiconductor device that includes a semiconductor fin disposed over a substrate, an isolation structure at least partially surrounding the fin, an epitaxial source/drain (S/D) feature disposed over the semiconductor fin, where an extended portion of the epitaxial S/D feature extends over the isolation structure, and a silicide layer disposed on the epitaxial S/D feature, where the silicide layer covers top, bottom, sidewall, front, and back surfaces of the extended portion of the S/D feature.

公开(公告)号：US20210057325A1

公开(公告)日：2021-02-25

申请号：US17093303

申请日：2020-11-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chao Chou ,  Kuo-Cheng Chiang ,  Shi Ning Ju ,  Wen-Ting Lan ,  Chih-Hao Wang

IPC: H01L23/50 ,  H01L29/78 ,  H01L27/088

Abstract: Semiconductor devices and methods are provided. A method according to the present disclosure includes receiving a substrate that includes a first semiconductor layer, a second semiconductor layer, and a third semiconductor layer; forming a plurality of fins over the third semiconductor layer; forming a trench between two of the plurality of fins; depositing a dummy material in the trench; forming a gate structure over channel regions of the plurality of the fins; forming source/drain features over source/drain regions of the plurality of the fins; bonding the substrate on a carrier wafer; removing the first and second semiconductor layers to expose the dummy material; removing the dummy material in the trench; depositing a conductive material in the trench; and bonding the substrate to a silicon substrate such that the conductive material is in contact with the silicon substrate. The trench extends through the third semiconductor layer and has a bottom surface on the second semiconductor layer.

公开(公告)号：US10756197B2

公开(公告)日：2020-08-25

申请号：US16585741

申请日：2019-09-27

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Chun-Hsiung Lin ,  Chia-Hao Chang ,  Chih-Hao Wang ,  Wai-Yi Lien ,  Chih-Chao Chou ,  Pei-Yu Wang

IPC: H01L29/49 ,  H01L29/66 ,  H01L29/78 ,  H01L21/764 ,  H01L21/28 ,  H01L27/092 ,  H01L21/8238

Abstract: In a method for manufacturing a semiconductor device, a gate structure is formed over a channel layer and an isolation insulating layer. A first sidewall spacer layer is formed on a side surface of the gate structure. A sacrificial layer is formed so that an upper portion of the gate structure with the first sidewall spacer layer is exposed from the sacrificial layer and a bottom portion of the gate structure with the first sidewall spacer layer is embedded in the first sacrificial layer. A space is formed between the bottom portion of the gate structure and the sacrificial layer by removing at least part of the first sidewall spacer layer. After the first sidewall spacer layer is removed, an air gap is formed between the bottom portion of the gate structure and the sacrificial layer by forming a second sidewall spacer layer over the gate structure.

公开(公告)号：US10756196B2

公开(公告)日：2020-08-25

申请号：US16584826

申请日：2019-09-26

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Chun-Hsiung Lin ,  Chia-Hao Chang ,  Chih-Hao Wang ,  Wai-Yi Lien ,  Chih-Chao Chou ,  Pei-Yu Wang

IPC: H01L29/49 ,  H01L29/66 ,  H01L29/78 ,  H01L21/764 ,  H01L21/28 ,  H01L27/092 ,  H01L21/8238

Abstract: In a method for manufacturing a semiconductor device, a gate structure is formed over a channel layer and an isolation insulating layer. A first sidewall spacer layer is formed on a side surface of the gate structure. A sacrificial layer is formed so that an upper portion of the gate structure with the first sidewall spacer layer is exposed from the sacrificial layer and a bottom portion of the gate structure with the first sidewall spacer layer is embedded in the first sacrificial layer. A space is formed between the bottom portion of the gate structure and the sacrificial layer by removing at least part of the first sidewall spacer layer. After the first sidewall spacer layer is removed, an air gap is formed between the bottom portion of the gate structure and the sacrificial layer by forming a second sidewall spacer layer over the gate structure.

公开(公告)号：US10510860B2

公开(公告)日：2019-12-17

申请号：US15801171

申请日：2017-11-01

Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.

Inventor： Chun-Hsiung Lin ,  Chia-Hao Chang ,  Chih-Hao Wang ,  Wai-Yi Lien ,  Chih-Chao Chou ,  Pei-Yu Wang

IPC: H01L29/49 ,  H01L29/66 ,  H01L29/78 ,  H01L21/764 ,  H01L21/28 ,  H01L21/8238 ,  H01L27/092

Abstract: In a method for manufacturing a semiconductor device, a gate structure is formed over a channel layer and an isolation insulating layer. A first sidewall spacer layer is formed on a side surface of the gate structure. A sacrificial layer is formed so that an upper portion of the gate structure with the first sidewall spacer layer is exposed from the sacrificial layer and a bottom portion of the gate structure with the first sidewall spacer layer is embedded in the first sacrificial layer. A space is formed between the bottom portion of the gate structure and the sacrificial layer by removing at least part of the first sidewall spacer layer. After the first sidewall spacer layer is removed, an air gap is formed between the bottom portion of the gate structure and the sacrificial layer by forming a second sidewall spacer layer over the gate structure.

公开(公告)号：US20250070011A1

公开(公告)日：2025-02-27

申请号：US18401789

申请日：2024-01-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chao Chou ,  Cheng-Chi Chuang ,  Chih-Hao Wang ,  Ching-Wei Tsai ,  Shang-Wen Chang

IPC: H01L23/498 ,  H01L23/00 ,  H01L25/065

Abstract: A method includes forming first integrated circuit devices and second integrated circuit devices on a semiconductor substrate of a wafer, forming a metal layer as a part of the wafer, and forming a transistor comprising a first source/drain region connected to the first integrated circuit devices. The transistor is farther away from the semiconductor substrate than the metal layer. An electrical connector is formed on a surface of the wafer, and is electrically connected to a second source/drain region of the transistor.

公开(公告)号：US20240313118A1

公开(公告)日：2024-09-19

申请号：US18673596

申请日：2024-05-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Pei-Hsun Wang ,  Chih-Chao Chou ,  Shih-Cheng Chen ,  Jung-Hung Chang ,  Jui-Chien Huang ,  Chun-Hsiung Lin ,  Chih-Hao Wang

IPC: H01L29/786 ,  H01L21/02 ,  H01L21/285 ,  H01L29/06 ,  H01L29/423 ,  H01L29/45 ,  H01L29/66

CPC classification number: H01L29/78618 ,  H01L21/02532 ,  H01L21/02603 ,  H01L21/28518 ,  H01L29/0653 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/45 ,  H01L29/66545 ,  H01L29/66742 ,  H01L29/78684 ,  H01L29/78696

Abstract: The present disclosure provides a semiconductor device that includes a semiconductor fin disposed over a substrate, an isolation structure at least partially surrounding the fin, an epitaxial source/drain (S/D) feature disposed over the semiconductor fin, where an extended portion of the epitaxial S/D feature extends over the isolation structure, and a silicide layer disposed on the epitaxial S/D feature, where the silicide layer covers top, bottom, sidewall, front, and back surfaces of the extended portion of the S/D feature.

公开(公告)号：US12057385B2

公开(公告)日：2024-08-06

申请号：US18360265

申请日：2023-07-27

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chih-Chao Chou ,  Kuo-Cheng Chiang ,  Shi Ning Ju ,  Wen-Ting Lan ,  Chih-Hao Wang

IPC: H01L23/50 ,  H01L27/088 ,  H01L29/78

CPC classification number: H01L23/50 ,  H01L27/0886 ,  H01L29/785

Abstract: Semiconductor devices and methods are provided. A method according to the present disclosure includes receiving a substrate that includes a first semiconductor layer, a second semiconductor layer, and a third semiconductor layer; forming a plurality of fins over the third semiconductor layer; forming a trench between two of the plurality of fins; depositing a dummy material in the trench; forming a gate structure over channel regions of the plurality of the fins; forming source/drain features over source/drain regions of the plurality of the fins; bonding the substrate on a carrier wafer; removing the first and second semiconductor layers to expose the dummy material; removing the dummy material in the trench; depositing a conductive material in the trench; and bonding the substrate to a silicon substrate such that the conductive material is in contact with the silicon substrate. The trench extends through the third semiconductor layer and has a bottom surface on the second semiconductor layer.

公开(公告)号：US20240063125A1

公开(公告)日：2024-02-22

申请号：US18499481

申请日：2023-11-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Chih-Chao Chou ,  Wen-Ting Lan ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L21/8238 ,  H01L29/06 ,  H01L29/417 ,  H01L29/423 ,  H01L29/45 ,  H01L29/786 ,  H01L21/02 ,  H01L21/306 ,  H01L21/285 ,  H01L29/66 ,  H01L27/092

CPC classification number: H01L23/5286 ,  H01L21/823871 ,  H01L29/0673 ,  H01L29/41733 ,  H01L29/42392 ,  H01L29/45 ,  H01L29/78618 ,  H01L29/78696 ,  H01L21/02603 ,  H01L21/02532 ,  H01L21/30604 ,  H01L21/28518 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66742 ,  H01L21/823807 ,  H01L21/823814 ,  H01L27/092

Abstract: Nanostructure field-effect transistors (nano-FETs) including isolation layers formed between epitaxial source/drain regions and semiconductor substrates and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a power rail, a dielectric layer over the power rail, a first channel region over the dielectric layer, a second channel region over the first channel region, a gate stack over the first channel region and the second channel region, where the gate stack is further disposed between the first channel region and the second channel region and a first source/drain region adjacent the gate stack and electrically connected to the power rail.

公开(公告)号：US11842965B2

公开(公告)日：2023-12-12

申请号：US17682701

申请日：2022-02-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kuo-Cheng Chiang ,  Shi Ning Ju ,  Chih-Chao Chou ,  Wen-Ting Lan ,  Chih-Hao Wang

IPC: H01L23/528 ,  H01L29/786 ,  H01L21/02 ,  H01L21/285 ,  H01L21/306 ,  H01L21/8238 ,  H01L27/092 ,  H01L29/06 ,  H01L29/417 ,  H01L29/423 ,  H01L29/45 ,  H01L29/66

CPC classification number: H01L23/5286 ,  H01L21/02532 ,  H01L21/02603 ,  H01L21/28518 ,  H01L21/30604 ,  H01L21/823807 ,  H01L21/823814 ,  H01L21/823871 ,  H01L27/092 ,  H01L29/0673 ,  H01L29/41733 ,  H01L29/42392 ,  H01L29/45 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66742 ,  H01L29/78618 ,  H01L29/78696

Abstract: Nanostructure field-effect transistors (nano-FETs) including isolation layers formed between epitaxial source/drain regions and semiconductor substrates and methods of forming the same are disclosed. In an embodiment, a semiconductor device includes a power rail, a dielectric layer over the power rail, a first channel region over the dielectric layer, a second channel region over the first channel region, a gate stack over the first channel region and the second channel region, where the gate stack is further disposed between the first channel region and the second channel region and a first source/drain region adjacent the gate stack and electrically connected to the power rail.