公开(公告)号：US20220328319A1

公开(公告)日：2022-10-13

申请号：US17854175

申请日：2022-06-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/285 ,  H01L29/786 ,  H01L29/06 ,  H01L27/092 ,  H01L29/40 ,  H01L21/8238 ,  H01L29/423

Abstract: A device includes a first nanostructure; a second nanostructure over the first nanostructure; a high-k gate dielectric around the first nanostructure and the second nanostructure, the high-k gate dielectric having a first portion on a top surface of the first nano structure and a second portion on a bottom surface of the second nanostructure; and a gate electrode over the high-k gate dielectric. The gate electrode comprises: a first work function metal around the first nanostructure and the second nanostructure, the first work function metal filling a region between the first portion of the high-k gate dielectric and the second portion of the high-k gate dielectric; and a tungsten layer over the first work function metal, the tungsten layer being free of fluorine.

公开(公告)号：US11443979B2

公开(公告)日：2022-09-13

申请号：US16836930

申请日：2020-04-01

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Da-Yuan Lee

IPC: H01L21/768 ,  H01L21/027 ,  H01L29/66

Abstract: A semiconductor device may include a substrate, a first transistor disposed on the substrate, and a second transistor disposed on the substrate. The first transistor includes a first gate structure. The first gate structure of the first transistor may include a first high-k layer, a first work function layer, an overlying work function layer, and a first capping layer sequentially disposed on the substrate. The second transistor includes a second gate structure. The second gate structure comprises a second gate structure, the second gate structure comprising a second high-k layer, a second work function layer, and a second capping layer sequentially disposed on the substrate. The first capping layer and the second capping layer comprise a material having higher resistant to oxygen or fluorine than materials of the second work function layer and the overlying work function layer.

公开(公告)号：US20220285159A1

公开(公告)日：2022-09-08

申请号：US17325736

申请日：2021-05-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/28 ,  H01L27/092 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/417 ,  H01L29/45 ,  H01L29/786 ,  H01L21/02 ,  H01L21/285 ,  H01L21/8238 ,  H01L29/66 ,  H01L21/3115

Abstract: In some embodiments, a method includes forming a plurality of nanostructures over a substrate; etching the plurality of nanostructures to form first recesses; forming source/drain regions in the first recesses; removing first nanostructures of the plurality of nanostructures leaving second nanostructures of the plurality of nanostructures; depositing a gate dielectric over and around the second nanostructures; performing an aluminum treatment on the gate dielectric; depositing a first conductive material over and around the gate dielectric; performing a fluorine treatment on the first conductive material; and depositing a second conductive material over and around the first conductive material.

公开(公告)号：US11437240B2

公开(公告)日：2022-09-06

申请号：US17078911

申请日：2020-10-23

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/285 ,  H01L29/786 ,  H01L29/06 ,  H01L29/423 ,  H01L29/40 ,  H01L21/8238 ,  H01L27/092

Abstract: A device includes a first nanostructure; a second nanostructure over the first nanostructure; a high-k gate dielectric around the first nanostructure and the second nanostructure, the high-k gate dielectric having a first portion on a top surface of the first nanostructure and a second portion on a bottom surface of the second nanostructure; and a gate electrode over the high-k gate dielectric. The gate electrode comprises: a first work function metal around the first nanostructure and the second nanostructure, the first work function metal filling a region between the first portion of the high-k gate dielectric and the second portion of the high-k gate dielectric; and a tungsten layer over the first work function metal, the tungsten layer being free of fluorine.

公开(公告)号：US20220278224A1

公开(公告)日：2022-09-01

申请号：US17663979

申请日：2022-05-18

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Peng-Soon Lim ,  Cheng-Lung Hung ,  Mao-Lin Huang ,  Weng Chang

IPC: H01L29/66 ,  H01L29/78 ,  H01L29/423 ,  H01L21/28 ,  H01L29/49

Abstract: A method includes forming a dummy gate stack, forming a dielectric layer, with the dummy gate stack located in the dielectric layer, removing the dummy gate stack to form a opening in the dielectric layer, forming a metal layer extending into the opening, and etching back the metal layer. The remaining portions of the metal layer in the opening have edges lower than a top surface of the dielectric layer. A conductive layer is selectively deposited in the opening. The conductive layer is over the metal layer, and the metal layer and the conductive layer in combination form a replacement gate.

公开(公告)号：US11362002B2

公开(公告)日：2022-06-14

申请号：US16870485

申请日：2020-05-08

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Ji-Cheng Chen ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L29/66 ,  H01L21/8234 ,  H01L29/417 ,  C23C16/455 ,  H01L21/285 ,  H01L21/28 ,  H01L21/764 ,  H01L27/088 ,  H01L29/08 ,  H01L29/06 ,  H01L29/49 ,  H01L29/45 ,  C23C16/34

Abstract: A method includes forming isolation regions extending into a semiconductor substrate, and recessing the isolation regions. After the recessing, a portion of a semiconductor material between the isolation region protrudes higher than top surfaces of the isolation regions to form a semiconductor fin. The method further includes forming a gate stack, which includes forming a gate dielectric on sidewalls and a top surface of the semiconductor fin, and depositing a titanium nitride layer over the gate dielectric as a work-function layer. The titanium nitride layer is deposited at a temperature in a range between about 300° C. and about 400° C. A source region and a drain region are formed on opposing sides of the gate stack.

公开(公告)号：US20220173222A1

公开(公告)日：2022-06-02

申请号：US17676380

申请日：2022-02-21

Applicant: Taiwan Semiconductor Manufacturing Co.,Ltd.

Inventor： Hsin-Yi Lee ,  Hsuan-Yu Tung ,  Chin-You Hsu ,  Cheng-Lung Hung

IPC: H01L29/49 ,  H01L21/28 ,  H01L29/78 ,  H01L29/66 ,  H01L27/088 ,  H01L21/8234 ,  H01L29/06

Abstract: Semiconductor devices and methods of manufacturing semiconductor devices are provided. In embodiments a passivation process is utilized in order to reduce dangling bonds and defects within work function layers within a gate stack. The passivation process introduces a passivating element which will react with the dangling bonds to passivate the dangling bonds. Additionally, in some embodiments the passivating elements will trap other elements and reduce or prevent them from diffusing into other portions of the structure.

公开(公告)号：US20210398861A1

公开(公告)日：2021-12-23

申请号：US17018084

申请日：2020-09-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L21/8238 ,  H01L29/49 ,  H01L27/092

Abstract: A method includes depositing a first conductive layer over a gate dielectric layer; depositing a first work function tuning layer over the first conductive layer; selectively removing the first work function tuning layer from over a first region of the first conductive layer; doping the first work function tuning layer with a dopant; and after doping the first work function tuning layer performing a first treatment process to etch the first region of the first conductive layer and a second region of the first work function tuning layer. The first treatment process etches the first conductive layer at a greater rate than the first work function tuning layer.

公开(公告)号：US20210367076A1

公开(公告)日：2021-11-25

申请号：US17396903

申请日：2021-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Wei-Chin Lee ,  Shih-Hang Chiu ,  Chia-Ching Lee ,  Hsueh Wen Tsau ,  Cheng-Yen Tsai ,  Cheng-Lung Hung ,  Da-Yuan Lee ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L21/8234 ,  H01L27/088

Abstract: Semiconductor device structures having gate structures with tunable threshold voltages are provided. Various geometries of device structure can be varied to tune the threshold voltages. In some examples, distances from tops of fins to tops of gate structures can be varied to tune threshold voltages. In some examples, distances from outermost sidewalls of gate structures to respective nearest sidewalls of nearest fins to the respective outermost sidewalls (which respective gate structure overlies the nearest fin) can be varied to tune threshold voltages.

公开(公告)号：US20210359096A1

公开(公告)日：2021-11-18

申请号：US16942310

申请日：2020-07-29

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Chi On Chui

IPC: H01L29/423 ,  H01L29/49 ,  H01L29/78 ,  H01L29/06 ,  H01L29/10 ,  H01L21/28

Abstract: A device includes a first nanostructure; a second nanostructure over the first nanostructure; a first high-k gate dielectric around the first nanostructure; a second high-k gate dielectric around the second nanostructure; and a gate electrode over the first and second high-k gate dielectrics. A portion of the gate electrode between the first nanostructure and the second nanostructure comprises: a first p-type work function metal; a barrier material over the first p-type work function metal; and a second p-type work function metal over the barrier material, the barrier material physically separating the first p-type work function metal from the second p-type work function metal.