摘要:
A method of semiconductor fabrication is provided. The method includes providing a model for a device parameter of a wafer as a function of first and second process parameters. The first and second process parameters correspond to different wafer characteristics, respectively. The method includes deriving target values of the first and second process parameters based on a specified target value of the device parameter. The method includes performing a first fabrication process in response to the target value of the first process parameter. The method includes measuring an actual value of the first process parameter thereafter. The method includes updating the model using the actual value of the first process parameter. The method includes deriving a revised target value of the second process parameter using the updated model. The method includes performing a second fabrication process in response to the revised target value of the second process parameter.
摘要:
A method of determining a center hole of a material crankshaft, which is obtained through molding with first and second molds, includes: obtaining first shape data of a first portion of the material crankshaft molded by the first mold and second shape data of a second portion of the material crankshaft molded by the second mold; comparing the first and second shape data respectively with first and second designed data corresponding to the first and second molds, respectively, for computing a misalignment amount of each of the first and second portions due to misalignment between the first and second molds; adjusting, based on the misalignment amount, data corresponding to the misalignment amount to reproduce actual shape data; and determining, based on the actual shape data, a position of the center hole in the material crankshaft such that a rotation balance of the material crankshaft is within a predetermined range.
摘要:
Methods, apparatus and computer program products provide efficient techniques for designing and printing shells of hearing-aid devices with a high degree of quality assurance and reliability and with a reduced number of manual and time consuming production steps and operations. These techniques also preferably provide hearing-aid shells having internal volumes that can approach a maximum allowable ratio of internal volume relative to external volume. These high internal volumes facilitate the inclusion of hearing-aid electrical components having higher degrees of functionality and/or the use of smaller and less conspicuous hearing-aid shells. A preferred method includes operations to generate a watertight digital model of a hearing-aid shell by thickening a three-dimensional digital model of a shell surface in a manner that eliminates self-intersections and results in a thickened model having an internal volume that is a high percentage of an external volume of the model. This thickening operation preferably includes nonuniformly thickening the digital model of a shell surface about a directed path that identifies a location of an undersurface hearing-aid vent. This directed path may be drawn on the shell surface by a technician (e.g., audiologist) or computer-aided design operator, for example. Operations are then preferably performed to generate a digital model of an undersurface hearing-aid vent in the thickened model of the shell surface, at a location proximate the directed path.
摘要:
A method for use in a system for diagnosing the causes of manufacturing defects involves process characterization. A set of forms is identified for a workpiece and for a piece of manufacturing equipment that acts upon the workpiece. The forms for the workpiece are preferably a hierarchic set of geometric forms. Each such geometric form corresponds to an aspect of the action of the manufacturing equipment upon the workpiece. A plurality of measurements is made on a defective workpiece following the hierarchical order of forms. The measurements are compared to a reference datum, and a deviation from the datum is computed. If the deviation exceeds a preselected threshold, an alert condition results, attributable to the action of the manufacturing equipment. Targeted adjustment corresponding to the action that caused the defect can then be made to the equipment.
摘要:
A method and apparatus for processing a semiconductor wafer to reduce CD variation feeds back information gathered during inspection of the wafer to a previously visited processing tool and feeds forward information to adjust the next process the wafer will undergo. The inspection and processing are performed at a single processing module without exposing the wafer to ambient atmospheric conditions. Embodiments include removing a wafer from a wafer cassette, and measuring a dimension of a feature on the surface of the wafer, such as the feature's CD using an optical measuring tool. A process, such as an etch process, is then performed on the wafer using a set of process parameter values, such as an etch recipe, selected based on the CD measurement, and the wafer is returned to a cassette. The CD measurements are also linked to photolithography adjustable parameters such as stepper focus and exposure settings. The linked information on focus and exposure is fed back to the previously visited photo cell so the stepper can be adjusted, either automatically or at the user's discretion, to correct the deviation in following lots. In some embodiments, post-etch processing, such as ash stripping, wet cleaning and/or further CD measurement, are performed by the module before the wafer is returned to a cassette. All of the transfer and processing steps performed by the module are performed in a clean environment, thereby increasing yield by avoiding exposing the wafer to the atmosphere and possible contamination between steps. This feedback and feed-forward mechanism improves CD control by adjusting processing parameters for every wafer based on the wafer's measured CD.
摘要:
In some embodiments, methods and systems are provided that include interconnected conveyors including multiple sensors configured to detect identifying characteristics and physical characteristics of the products traveling on the conveyors. The product-associated information that is detected by the sensors is analyzed relative to predefined product-associated identifying characteristics and physical characteristics stored in a database, and an error signal is generated if the actual, sensor-obtained product identifying characteristics and/or physical characteristics, do not correspond to the predefined, database-stored product identifying characteristics and/or physical characteristics.
摘要:
A testing method of a human-computer combination quality testing system includes steps of: after manufacture, importing relevant CAD models, submitting the CAD models to a digital testing part for being examined; if a product is determined to be unqualified, returning the product for retreatment; if the product is determined to be qualified, submitting the product to a manual testing part for being examined by relevant inspectors; if the product is determined to be qualified by the inspectors, leaving the product as a qualified product; if the product is determined to be unqualified by the inspectors, returning the product for retreatment; then changing the relevant rule with a rule corrector of a system improving part according to a misjudging condition of the digital testing part; describing a corrected rule, which is corrected by the developer, by a rule descriptor; then applying the corrected rule to a system by a rule parser.
摘要:
Methods, apparatus, and computer program products for analyzing, monitoring, and/or modeling the manufacture of a type of part by a manufacturing process. Non-destructive evaluation data and/or quality related data collected from manufactured parts of the type of part may be aligned to a simulated model associated with the type of part. Based on the aligned data, the manufacturing process may be monitored to determine whether the manufacturing process is operating properly; aspects of the manufacturing process may be spatially correlated to the aligned data; and/or the manufacturing process may be analyzed.
摘要:
A testing method of a human-computer combination quality testing system includes steps of: after manufacture, importing relevant CAD models, submitting the CAD models to a digital testing part for being examined; if a product is determined to be unqualified, returning the product for retreatment; if the product is determined to be qualified, submitting the product to a manual testing part for being examined by relevant inspectors; if the product is determined to be qualified by the inspectors, leaving the product as a qualified product; if the product is determined to be unqualified by the inspectors, returning the product for retreatment; then changing the relevant rule with a rule corrector of a system improving part according to a misjudging condition of the digital testing part; describing a corrected rule, which is corrected by the developer, by a rule descriptor; then applying the corrected rule to a system by a rule parser.
摘要:
A method of automatically determining process parameters for processing equipment includes processing at least one first substrate in the processing equipment at a first time; and processing at least one second substrate in the processing equipment at a second time. The method includes collecting data on process monitors for the at least one first substrate; and the at least one second substrate. The method includes receiving the data by a multiple-input-multiple-output (MIMO) optimization system. The method includes revising a sensitivity matrix, by a MIMO optimizer, using the data and an adaptive-learning algorithm, wherein the adaptive-learning algorithm revises the sensitivity matrix based on a learning parameter which is related to a rate of change of the processing equipment over time. The method includes determining a set of process parameters for the processing equipment by the MIMO optimizer, wherein the MIMO optimizer uses the revised sensitivity matrix to determine the process parameters.