摘要:
The present disclosure relates to an integrated process for the production of formaldehyde-stabilized urea, starting with producing synthesis gas and including the preparation of methanol, ammonia, urea, and formaldehyde in amounts appropriate for the final product.
摘要:
A process for the production of formaldehyde-stabilised urea is described comprising the steps of: (a) generating a synthesis gas comprising hydrogen, nitrogen, carbon monoxide, carbon dioxide and steam in a synthesis gas generation unit; (b) recovering carbon dioxide from the synthesis gas to form a carbon dioxide-depleted synthesis gas; (c) synthesising methanol from the carbon dioxide-depleted synthesis gas in a methanol synthesis unit and recovering the methanol and a methanol synthesis off-gas comprising nitrogen, hydrogen and residual carbon monoxide; (d) subjecting at least a portion of the recovered methanol to oxidation with air in a formaldehyde production unit; (e) subjecting the methanol synthesis off-gas to methanation in a methanation reactor containing a methanation catalyst to form an ammonia synthesis gas; (f) synthesising ammonia from the ammonia synthesis gas in an ammonia production unit and recovering the ammonia; (g) reacting a portion of the ammonia and at least a portion of the recovered carbon dioxide stream in a urea production unit to form a urea stream; and (h) stabilising the urea by mixing the urea stream and a stabiliser prepared using formaldehyde recovered from the formaldehyde production unit, wherein a source of air is compressed and divided into first and second portions, the first portion is provided to the formaldehyde production unit for the oxidation of methanol and the second portion is further compressed and provided to the synthesis gas generation unit.
摘要:
A solids circulation system receives a gas stream containing char or other reacting solids from a first reactor. The solids circulation system includes a cyclone configured to receive the gas stream from the first reactor, a dipleg from the cyclone to a second reactor, and a riser from the second reactor which merges with the gas stream received by the cyclone. The second reactor has a dense fluid bed and converts the received materials to gaseous products. A conveying fluid transports a portion of the bed media from the second reactor through the riser to mix with the gas stream prior to cyclone entry. The bed media helps manipulate the solids that is received by the cyclone to facilitate flow of solids down the dipleg into the second reactor. The second reactor provides additional residence time, mixing and gas-solid contact for efficient conversion of char or reacting solids.
摘要:
Provided is a coal gasifier enabling a reduction in size of a shift reactor by generating hydrogen-rich gasified coal gas. In a coal gasifier (G) generating gasified coal gas by a gasification reaction proceeding in a furnace fed with a gasifiable raw material, such as coal, and a gasifying agent, at least one of water and steam is fed to the furnace as a material accelerating a hydrogen-generating reaction that proceeds simultaneously with the gasification reaction.
摘要:
A method for co-producing a sulfur-containing raw synthetic gas and an essentially desulfurized solid residue from a sulfur-containing heavy petroleum residue feedstock, comprising feeding a bubbling fluidized-bed gasification reactor with the feedstock, and converting the feedstock to a raw synthetic gas by a partial oxidation reaction in the presence of water at a temperature at or below about 1000° C. and a pressure at or below about 10 atm, thereby also producing an essentially desulfurized solid residue, while the sulfur components are essentially comprised in the raw synthetic gas; and separately recovering the essentially desulfurized solid residue and the sulfur-containing raw synthetic gas.
摘要:
Provided is a coal gasifier enabling a reduction in size of a shift reactor by generating hydrogen-rich gasified coal gas. In a coal gasifier (G) generating gasified coal gas by a gasification reaction proceeding in a furnace fed with a gasifiable raw material, such as coal, and a gasifying agent, at least one of water and steam is fed to the furnace as a material accelerating a hydrogen-generating reaction that proceeds simultaneously with the gasification reaction.
摘要:
A hybrid plant and method for producing liquid fuel product from hydrogen and carbon monoxide containing streams produced by gasifying solid carbonaceous feedstock and steam reforming of light fossil fuels. When a gasification unit in the hybrid plant is operating at reduced capacity or is not operational, oxygen that would have been used in the gasification unit is diverted to a light fossil fuel conversion unit containing an autothermal reformer to increase H2-rich syngas flow to a liquid fuel production unit and maintain liquid fuel production at near nameplate capacity.
摘要:
The invention relates to an autothermic method for the continuous gasification of substances (14) rich in carbon in a vertical processing chamber (100) having a calcination zone (C) and an oxidation zone (D), in which the calcinated substances rich in carbon oxidize with gas containing oxygen, wherein the gaseous reaction products are withdrawn at the top (G) of the vertical processing chamber (100). The vertical processing chamber is configured in the shape of a vertical shaft furnace (100), which is continuously flowed through from the top to the bottom by a bulk product (13) conducted in a cycle, which itself is not oxidized, wherein the substances (14) rich in carbon are added to the bulk product (13) before entering (3) the furnace, and the gas containing the oxygen is introduced in and/or beneath the oxidation zone (D), whereby the rising gas flow is facilitated. An after-cooling zone (F), in which the bulk product is cooled to below 100° C., is configured by introducing at least part of the gas containing the oxygen at the lower end (4) of the vertical processing chamber (100).
摘要:
This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150° C. to 1500° C. range as well as in excess of 1500° C. In a preferred embodiment, such coals are dealt with a two stage gasification process—a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.
摘要:
A system includes a dip tube configured to direct a gas toward a sump. The dip tube includes an inner surface and an outer surface. The system also includes a quench ring coupled to the dip tube. The quench ring is configured to provide a quench fluid flow to the sump over both the inner surface and the outer surface of the dip tube.