摘要:
An injection molding machine including a mold clamping device for clamping a mold comprising a fixed mold and a movable mold by a predetermined mold clamping force; an injection device for injecting and filling a resin into the mold by a predetermined injection pressure, wherein the mold clamping device enables natural compression of the resin at least as the resin inside the mold solidifies; and a molding machine controller at least including a specific molding condition setting function for setting a specific molding condition by obtaining a parting opening amount which becomes a predetermined gap between the movable mold and the fixed mold during injection filling, a molding injection pressure which becomes an injection pressure capable of molding a good product and a molding clamping force which becomes a mold clamping force capable of molding a good product; a fast injection condition setting function for setting, as a fast injection condition, a fast injection speed from the start of injection, the fast injection speed being higher than the injection speed set by the specific molding condition, and a fast injection section for continuing the fast injection speed; and a molding control function for mold-clamping the mold clamping device by the molding clamping force, setting the molding injection pressure to a limit pressure, injecting and filling the mold by the fast injection condition from the start of injection, and filling the mold by the specific molding condition by the end of the fast injection section.
摘要:
A control device includes: an injection control unit that controls, in a pressure holding process of controlling a pressure acting on a molding material from an injection member, an injection drive source based on a set value of the pressure and an actual value of the pressure. The injection control unit performs pressure reduction control to gradually reduce the actual value of the pressure with respect to the set value of the pressure from a middle of a k-th stage (k is an integer of 1 or more and n or less). The control device includes a ratio setting unit that sets a time ratio Tr(k) in the k-th stage and a pressure ratio ΔPr(k) in the k-th stage based on a set value P(k) of the pressure in the k-th stage, a set value T(k) of a holding time in the k-th stage, and information stored in advance.
摘要:
In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.
摘要:
In a molding die, movable die elements are respectively received in die element receiving holes formed in a frame plate. An end surface of the frame plate, which faces a cavity at a location that is other than locations of the die element receiving holes, forms a frame portion compression surface. An end surface of each movable die element, which faces the cavity, forms a split compression surface. Die element drive devices respectively drive the split compression surfaces of the movable die elements. A whole compression plate commonly supports an opposite end part of the frame plate and opposite end parts of the movable die elements, which are opposite from the cavity. When the whole compression plate is moved forward, the whole compression plate integrally drives the frame plate and the movable die elements forward. A whole drive device drives the whole compression plate.
摘要:
An injection foam molding machine of the invention includes: a movable mold platen; a fixed mold platen; a mold fastening hydraulic cylinder that is provided at each of four corners of both mold platens; a tie bar that is driven by the hydraulic cylinder to fasten the molds; two sets of mold opening and closing actuators that drive the movable mold platen to move close to or away from the fixed mold platen; two sets of dedicated core back devices; and a control device that controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices, wherein the control device includes a dedicated core back program that simultaneously controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices during a foaming core back operation of moving the movable mold platen away from the fixed mold platen.
摘要:
An injection foam molding machine of the invention includes: a movable mold platen; a fixed mold platen; a mold fastening hydraulic cylinder that is provided at each of four corners of both mold platens; a tie bar that is driven by the hydraulic cylinder to fasten the molds; two sets of mold opening and closing actuators that drive the movable mold platen to move close to or away from the fixed mold platen; two sets of dedicated core back devices; and a control device that controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices, wherein the control device includes a dedicated core back program that simultaneously controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices during a foaming core back operation of moving the movable mold platen away from the fixed mold platen.
摘要:
The invention relates to a manufacturing inspection method for the cyclic production of injection-molded parts in multi-cavity casting molds involving a row-by-row monitoring of the injection-molded parts after they are removed from the casting molds, said monitoring being effected by sensors, particularly, photoelectric barriers. The invention also relates to an inspection device used during the cyclic production of injection-molded parts in multi-cavity casting molds involving a row-by-row monitoring of the injection-molded parts after they are removed from the casting molds, said monitoring being effected by sensors, particularly, photoelectric barriers.
摘要:
The present invention replaces the multiple controller systems by incorporating the controller of sensory devices with the part-forming machine controller (typically a personal computer), thereby producing a synergistic combination. More specifically, sensory devices such as, for exemplary purposes only, cameras, infrared sensors, ultrasonic sensors, or other sensing devices are connected directly to one or more preexisting serial, parallel or USB ports or other bus interfaces of the machine controller. By programming the machine controller or loading software therein, the machine controller can receive the input signal(s)/data from the sensory device, analyze the data, provide an output signal to the sensory device and communicate directly and contemporaneously with the machine controller software.
摘要:
Method for mold clamping of the present invention is capable of shortening a molding cycle without any initial setting works for an engaging position of a tie bars. The method is constituted the steps of moving the tie bars in the direction of mold closing during mold close operation, judging a relative moving speed between a movable die plate and the tie bar to be within a predetermined value, engaging the tie bars with the movable die plate mechanically by operating an engaging means when the relative moving speed is judged to be within the value, then further moving the movable die plate against a fixed die plate under engagement, and after contact of a movable mold with a fixed mold driving a mold clamping cylinder, thereby executing mold clamping operation.
摘要:
Disclosed is a hydraulic drive system of an injection molding machine which has a hydraulic power source equipped with a fixed-displacement hydraulic pump and a servomotor for driving the hydraulic pump and functioning to control discharge rate and discharge pressure of the hydraulic pump through control of the rotational speed of the servomotor. In the hydraulic drive system, a pilot port of a control valve connected to a hydraulic actuator of the injection molding machine is connected to a supply line of working fluid discharged from the hydraulic power source, via a series circuit including a check valve for preventing backflow from the pilot port and a changeover valve.