Molding assistance device for injection molding machine

    公开(公告)号:US12115709B2

    公开(公告)日:2024-10-15

    申请号:US17432625

    申请日:2019-12-05

    Inventor: Makoto Kozuka

    CPC classification number: B29C45/766 B29C2045/7606 B29C2945/76913

    Abstract: A molding machine is provided with a basic information setting function unit for setting basic information including resin data relating to pellet material, screw data relating to screw, and molding condition data relating to molding conditions, computation processing function unit comprising a provisional plastication time computation processing unit for calculating a provisional plastication time from the basic information, a melt film heating amount computation processing unit for calculating a heating amount of a melt film from the provisional plastication time obtained from the provisional plastication time computation processing unit, and a plastication delay time conversion processing unit for converting the heating amount of the melt film obtained from the melt film heating amount computation processing unit into a plastication delay time, and an output function unit for outputting plastication delay time or plastication information obtained based on the plastication delay time.

    METHOD FOR CHARACTERIZING, MONITORING, AND CONTROLLING A MOLD, DIE, OR INJECTION BARREL
    3.
    发明申请
    METHOD FOR CHARACTERIZING, MONITORING, AND CONTROLLING A MOLD, DIE, OR INJECTION BARREL 审中-公开
    用于表征,监测和控制模具,DIE或注射棒的方法

    公开(公告)号:US20130168890A1

    公开(公告)日:2013-07-04

    申请号:US13546154

    申请日:2012-07-11

    Abstract: In a method for thermally controlling a mold, initial measurements of flow versus pressure or pumping speed for a thermal exchange liquid are used to select an achievable flow within a maximum pressure. Subsequently, the system's identity and integrity are verified by repeating at least one measurement before and/or during a process run. An energy exchange rate can be adjusted to a moving average over preceding cycles. Thermal equilibrium can be detected by sensing changes in temperature to or from the process, or in energy exchange rates, from cycle to cycle. An energy exchange rate set point can be set to an initial value during startup, and then reset to an equilibrium value. Energy efficient operating conditions can be determined by comparing circulator energy consumption with thermal energy exchange rates over a range of flow rates and/or temperatures to the process. Cooling flow pulse timing can be graphically adjusted.

    Abstract translation: 在用于热控制模具的方法中,使用用于热交换液体的流量对压力或泵送速度的初始测量来选择在最大压力内可实现的流量。 随后,通过在过程运行之前和/或期间重复至少一个测量来验证系统的身份和完整性。 能量交换率可以调整到前一周期的移动平均值。 可以通过检测从过程到过程或从循环到循环的能量交换速率的变化来检测热平衡。 在启动期间,能量设定值可设定为初始值,然后复位为平衡值。 可以通过将循环器能量消耗与在该过程的流量和/或温度的范围内的热能交换速率进行比较来确定能量效率的操作条件。 冷却流量脉冲定时可以进行图形调整。

    INJECTION FOAM MOLDING MACHINE
    4.
    发明申请
    INJECTION FOAM MOLDING MACHINE 有权
    注射成型机

    公开(公告)号:US20120034330A1

    公开(公告)日:2012-02-09

    申请号:US13264852

    申请日:2009-11-27

    Abstract: An injection foam molding machine of the invention includes: a movable mold platen; a fixed mold platen; a mold fastening hydraulic cylinder that is provided at each of four corners of both mold platens; a tie bar that is driven by the hydraulic cylinder to fasten the molds; two sets of mold opening and closing actuators that drive the movable mold platen to move close to or away from the fixed mold platen; two sets of dedicated core back devices; and a control device that controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices, wherein the control device includes a dedicated core back program that simultaneously controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices during a foaming core back operation of moving the movable mold platen away from the fixed mold platen.

    Abstract translation: 本发明的注射发泡成型机包括:可动模板; 固定模板; 模具紧固液压缸,设置在两个模板的四个角部的每一个处; 由液压缸驱动的连杆,用于固定模具; 两组模具打开和关闭致动器,其驱动可动模板压板移动靠近或远离固定模具压板; 两套专用芯背设备; 以及控制装置,其控制两组模具打开和关闭致动器以及两组专用的后退装置,其中控制装置包括一个专用的后退程序,同时控制两组模具打开和关闭致动器, 在可动模具压板远离固定模具压板移动的发泡芯返回操作期间,设置一组专用芯背装置。

    Support apparatus of injection-molding machine
    5.
    发明授权
    Support apparatus of injection-molding machine 有权
    注塑机支撑装置

    公开(公告)号:US07896636B2

    公开(公告)日:2011-03-01

    申请号:US11975281

    申请日:2007-10-18

    Abstract: A support apparatus of an injection-molding machine has a neural network that receives test molding data corresponding to molding conditions and a quality value obtained by measuring a non-defective molded article, and that determines a quality prediction function based on the received test molding data. A computer calculates a predicted value of the quality value using the quality prediction function. An input apparatus inputs into the neural network fixed values for the molding conditions except for a selected at least one of the molding conditions, and inputs a target value of the quality value. A graph generator generates a graphical relationship between the selected at least one molding condition and the predicted value. A graph correction unit corrects the graphical relationship generated by the graph generator on the basis of the target value. A display unit selectively displays the graphical relationship generated by the graph generator and the graphical relationship corrected by the graph correction unit.

    Abstract translation: 注射成型机的支撑装置具有神经网络,该神经网络接收对应于模制条件的测试模制数据和通过测量无缺陷模制品获得的质量值,并且基于所接收的测试模制数据确定质量预测功能 。 计算机使用质量预测函数计算质量值的预测值。 输入装置将所选择的至少一个成型条件之外的模制条件输入神经网络固定值,并输入质量值的目标值。 图形生成器生成所选择的至少一个成型条件和预测值之间的图形关系。 图形校正单元根据目标值校正由图形生成器产生的图形关系。 显示单元选择性地显示由图形生成器生成的图形关系以及由图形校正单元校正的图形关系。

    Method and device for interactive control of a machine
    6.
    发明授权
    Method and device for interactive control of a machine 有权
    一种用于机器交互控制的方法和装置

    公开(公告)号:US07890880B2

    公开(公告)日:2011-02-15

    申请号:US10562987

    申请日:2004-07-23

    Applicant: Karl Hehl

    Inventor: Karl Hehl

    Abstract: The invention relates to a method and a device for interactive control of a machine, whereby the operating parameters necessary for the working process of the machine are inputted into a data processing unit (12), for storing the operating parameters, using an input unit (10) with input fields in a form which guides the user. Working processes are thus carried out as a result of the inputs. A data set of the base rules for the working process of the machine is recorded in the data processing unit. A limited selection (11) of possible input choices is provided for the user by application of the data set based on the machine configuration and machine environment, which further comprise compatible parts for addition to the extant parts of a working process. Operator guidance is facilitated, whereby the user is provided with a limited selection (11), corresponding to the further parts of the process, on operating fields, by the input unit (10) on the surface (16) for manual input and/or for input using a manipulator (38).

    Abstract translation: 本发明涉及一种用于机器的交互式控制的方法和装置,由此将机器的工作过程所需的操作参数输入到数据处理单元(12)中,用于存储操作参数,使用输入单元( 10)具有引导用户的形式的输入字段。 因此,工作流程是作为投入的结果进行的。 机器的工作过程的基本规则的数据集被记录在数据处理单元中。 通过应用基于机器配置和机器环境的数据集,为用户提供了有限的可能的输入选择(11),其进一步包括用于添加到工作过程的现存部分的兼容部件。 操作者引导被简化,由此用户可以通过用于手动输入的表面(16)上的输入单元(10)在操作区域上提供对应于过程的其他部分的有限选择(11)和/或 用于使用机械手(38)进行输入。

    DETERMINING PROCESS PARAMETER VALUES IN AN INJECTION MOULDING PROCESS

    公开(公告)号:US20180117816A1

    公开(公告)日:2018-05-03

    申请号:US15570760

    申请日:2016-03-29

    Abstract: The invention describes a method of determining a number of process parameter values within an injection mould (1F) during an injection moulding process, which method comprises the steps of determining geometric data of the injection mould (1F) and/or of a form part (1, 1′, 1″) to be manufactured, determining a virtual part-specific pressure curve (pS) of an injection moulding process, determining a part-specific event pattern (MS) on the basis of the virtual part-specific pressure curve (pS), carrying out an injection moulding process using the injection mould (1F) and determining a measured pressure curve (pm) during the injection moulding process and determining a measurement event pattern (Mm) on the basis of the measured pressure curve (pm). Process parameter values are derived on the basis of the virtual event pattern and the measurement event pattern. The invention further describes a corresponding process parameter value determining apparatus and an injection mould arrangement.

    Method for the interactive control of a machine
    8.
    发明授权
    Method for the interactive control of a machine 有权
    机器交互式控制的方法

    公开(公告)号:US08751032B2

    公开(公告)日:2014-06-10

    申请号:US12747486

    申请日:2008-12-18

    Applicant: Karl Hehl

    Inventor: Karl Hehl

    Abstract: The invention relates to a method for the interactive control of a machine (14), wherein the operating parameters required for the work flow (18) of the machine are input into a data processing unit (12) storing the operating parameters in a form that guides the operator. Due to the input, subsequently work flows are carried out. A data set regarding the basic rules of the work flow of the machine is present in the data processing unit. Using the data set, a chosen selection of possibilities existing based on the machine equipment and environment is provided to the operator as the result, which contains further sections that can be inserted into the existing work flow (18) in a compatible manner. Due to the fact that an action is carried out based on an initial state present on the machine, at the end of which the machine is in a current state, and that said current state or the change between the initial state and the new current state that has occurred is taught, verified, and added to the new current state via a teaching unit (20) as a new component for transfer into the work flow of the machine to be programmed, wherein a logic examination of the action is already carried out for the operability thereof during the action, the method is further improved in that the compilation of a flow is facilitated, even having little knowledge of the control.

    Abstract translation: 本发明涉及一种用于机器(14)的交互式控制的方法,其中将机器的工作流程(18)所需的操作参数输入到数据处理单元(12)中,该数据处理单元(12)以 指导操作员。 由于输入,随后进行工作流程。 关于机器的工作流程的基本规则的数据集存在于数据处理单元中。 使用数据集,结果,向操作者提供了基于机器设备和环境存在的所选择的可能性选择,其中包含可以以兼容方式插入到现有工作流程(18)中的其他部分。 由于基于机器上存在的初始状态执行动作的事实,在其结束时机器处于当前状态,并且所述当前状态或初始状态与新当前状态之间的变化 通过教学单元(20)教导,验证并添加到新的当前状态,作为用于传送到要编程的机器的工作流程的新组件,其中已经执行了动作的逻辑检查 为了在动作期间的可操作性,进一步提高了方法,即使对于控制的知识很少也容易进行流程的汇编。

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