CONTROL METHOD FOR INJECTION MOLDING MACHINE AND INJECTION MOLDING MACHINE

    公开(公告)号:US20240157618A1

    公开(公告)日:2024-05-16

    申请号:US18550436

    申请日:2022-02-24

    Inventor: Nobuyuki ASANUMA

    Abstract: A control method for an injection molding machine including a measurement process of measuring molten resin by moving a screw backward while rotating the screw in a heating barrel for melting a resin material, a rotational speed of the screw is reduced from a timing when a backward movement speed of the screw is reduced at the measurement process before the measurement process is completed, for stopping backward movement of the screw when the measurement process is completed, and the rotational speed and a rotation direction of the screw are controlled such that a back pressure as a pressure of the molten resin measured at the measurement process becomes a target pressure lower than the back pressure of when the measurement process is completed, when a target time comes.

    Injection molding machine and method of controlling the same
    7.
    发明授权
    Injection molding machine and method of controlling the same 有权
    注塑机及其控制方法

    公开(公告)号:US08168097B2

    公开(公告)日:2012-05-01

    申请号:US12395029

    申请日:2009-02-27

    Abstract: An injection molding machine 1 includes mode selection means 8 that can selectively switch between a first control mode M1 and a second control mode M2. In the first control mode M1, control is performed by a first control system Cf in which a screw speed is controlled by feedback with a speed detection value Vd that is detected by screw speed detection means 5 and a speed target value Vfc, and an injection pressure is controlled by feedback with a pressure detection value Pid that is detected by injection pressure detection means 6 and a pressure target value Pic, whereas, in the second control mode M2, control is performed by a second control system Cs in which the screw speed is open-loop controlled with a speed target value Vsc, and a pump pressure is controlled by feedback with a pressure detection value Ppd that is detected by pump pressure detection means 7 and that is related to the pump pressure of the hydraulic pump 4 and a pressure target value Ppc.

    Abstract translation: 注射成型机1包括可以选择性地在第一控制模式M1和第二控制模式M2之间切换的模式选择装置8。 在第一控制模式M1中,通过第一控制系统Cf进行控制,第一控制系统Cf通过利用由螺杆速度检测装置5检测的速度检测值Vd和速度目标值Vfc的反馈来控制螺杆速度,以及喷射 压力通过由注射压力检测装置6检测的压力检测值Pid和压力目标值Pic的反馈来控制,而在第二控制模式M2中,通过第二控制系统Cs执行控制,其中螺杆转速 以速度目标值Vsc进行开环控制,并且通过由泵压检测装置7检测到的压力检测值Ppd的反馈来控制泵压力,并且与泵液压泵4的泵压力相关联 压力目标值Ppc。

    In-line screw type injection molding machine and method of controlling the same
    8.
    发明授权
    In-line screw type injection molding machine and method of controlling the same 有权
    直列螺杆式注塑机及其控制方法

    公开(公告)号:US08075817B2

    公开(公告)日:2011-12-13

    申请号:US12933926

    申请日:2009-02-23

    Applicant: Akio Yamada

    Inventor: Akio Yamada

    Abstract: The invention is to provide an in-line screw type injection molding machine which can have a simplified configuration of an injection mechanism and a metering mechanism. The in-line screw type injection molding machine is characterized by comprising: a metering motor 9 which rotationally drives a rear end side of a screw; a screw mechanism which includes a nut body rotating integrally with the screw, and a screw shaft fitted to the nut body, the screw mechanism converting rotational motion of the screw shaft into linear motion of the screw through the nut body; an injection motor 16 which rotationally drives the screw shaft; an injection motor drive circuit which drives the injection motor 16 to allow a position of the screw to follow a predetermined position command pattern; a metering motor drive circuit which drives the metering motor 9 to allow rotation of the metering motor 9 to follow a predetermined speed setting pattern; and an adder-subtracter circuit which adds or subtracts a speed setting pattern signal of the metering motor drive circuit to or from a speed command signal of the injection motor drive circuit so as to compensate an axial displacement of the screw caused by the rotation of the metering motor 9.

    Abstract translation: 本发明提供一种可以具有喷射机构和计量机构的简化结构的直列螺杆式注塑机。 直列螺杆式注塑机的特征在于包括:计量马达9,其旋转地驱动螺杆的后端侧; 螺杆机构,其包括与所述螺杆一体地旋转的螺母体,以及安装在所述螺母体上的螺纹轴,所述螺杆机构将所述螺杆的旋转运动通过所述螺母体直线运动; 旋转驱动螺杆轴的注射马达16; 喷射马达驱动电路,其驱动喷射马达16,使得螺杆的位置跟随预定位置指令图案; 计量马达驱动电路,其驱动计量马达9以允许计量马达9旋转以遵循预定的速度设定模式; 以及加法器 - 减法器电路,用于将计量电动机驱动电路的速度设定模式信号加到或从喷射电动机驱动电路的速度指令信号中减去,以便补偿由于旋转引起的螺杆的轴向位移 计量马达9。

    Device and Method for Plasticization Control of Electric Injection Molding Machine
    9.
    发明申请
    Device and Method for Plasticization Control of Electric Injection Molding Machine 审中-公开
    电动注塑机增塑控制装置及方法

    公开(公告)号:US20110298146A1

    公开(公告)日:2011-12-08

    申请号:US13128874

    申请日:2010-06-20

    Inventor: Noriyuki Akasaka

    Abstract: The exact method with small time-lag of detecting screw back pressure for controlling the screw back pressure in the plasticizing process of an electric-motor driven injection molding machine without using a pressure detector has been asked for because the pressure detector is very expensive, necessitates troublesome works for mounting, an electric protection against noise and the works for zero-point and span adjustings and causes a complicate mechanical structure.The present invention uses a high-gain observer which contains the discrete-time arithmetic expressions derived from a mathematical model of a plasticizing mechanism in an electric-motor driven injection molding machine consisting of state equations and outputs an estimate of screw back pressure, which is one of the state variables of the above state equations, by using a screw position signal, a servomotor current demand signal or actual motor current signal and a screw revolution speed signal as inputs. The high-gain observer obtains the exact screw back pressure estimate with very small time-lag without using a pressure detector. Thus the estimate of screw back pressure fed by the high-gain observer can be adopted as a feedback signal of actual screw back pressure for controlling the screw back pressure in the plasticizing process.

    Abstract translation: 已经提出了在不使用压力检测器的情况下,在电动机驱动的注射成型机的塑化过程中检测用于控制螺旋背压的螺旋背压的小时滞的确切方法是因为压力检测器非常昂贵,因此需要 用于安装的麻烦的工作,防止噪声的电气保护和用于零点和跨度调节的工作,并且引起复杂的机械结构。 本发明使用高增益观测器,其包含由由状态方程组成的电动机驱动的注射成型机中的塑化机构的数学模型导出的离散时间算术表达式,并且输出螺旋背压的估计, 通过使用螺钉位置信号,伺服电动机电流请求信号或实际电动机电流信号和螺旋转速信号作为输入,将上述状态方程的状态变量中的一个作为输入。 高增益观察者在不使用压力检测器的情况下获得具有非常小的时滞的精确的螺旋回压力估计。 因此,可以采用由高增益观测器馈送的螺杆背压的估计作为用于控制塑化过程中螺杆背压的实际螺杆背压的反馈信号。

    Measurement control method of an injection molding machine
    10.
    发明授权
    Measurement control method of an injection molding machine 有权
    注塑机的测量控制方法

    公开(公告)号:US07914716B2

    公开(公告)日:2011-03-29

    申请号:US11445168

    申请日:2006-06-02

    Abstract: A measurement control method uses an ending target position Xes calculated by adding a prescribed length Ls to a measurement ending position Xe. A rotation rate pattern Ar for rotating a screw 2, a back pressure Ps in relation to the screw 2, and a retraction rate pattern Ab for the screw 2 to retract, are set in advance. The remaining rotation rate pattern Ar to stop the rotation of the screw 2 at the ending target position Xes from the detected screw position X, is calculated at the time of measurement, and the rotation of the screw 2 is stopped based on the calculation. Further, the remaining retraction rate pattern Ab is calculated from the detected retraction rate Vd, and the retraction of the screw 2 is stopped based on the calculation. The result is the stopping of the screw at the measurement ending position Xe.

    Abstract translation: 测量控制方法使用通过将预定长度Ls加到测量结束位置Xe而计算的结束目标位置Xes。 预先设定用于旋转螺杆2的旋转速度图案Ar,相对于螺杆2的背压Ps和用于缩回的螺杆2的缩回率图案Ab。 在测量时计算出从检测到的螺钉位置X停止螺杆2在结束目标位置Xes处的旋转的剩余旋转速度图形Ar,并且基于计算停止螺杆2的旋转。 此外,根据检测的回退速率Vd计算剩余的退回率图案Ab,并且基于计算停止螺钉2的缩回。 结果是在测量结束位置Xe停止螺钉。

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