Abstract:
An injection foam molding machine of the invention includes: a movable mold platen; a fixed mold platen; a mold fastening hydraulic cylinder that is provided at each of four corners of both mold platens; a tie bar that is driven by the hydraulic cylinder to fasten the molds; two sets of mold opening and closing actuators that drive the movable mold platen to move close to or away from the fixed mold platen; two sets of dedicated core back devices; and a control device that controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices, wherein the control device includes a dedicated core back program that simultaneously controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices during a foaming core back operation of moving the movable mold platen away from the fixed mold platen.
Abstract:
An apparatus simultaneously operates all split locking nuts of an injection molding machine two-platen clamp unit to engage and disengage the split locking nuts with clamp unit strain rods. Each split locking nut has opposed pivoting nut halves operated by coupling rotation of a rotating member through a predetermined angular range to the nut halves via translating members such as push rods. The push rods are pivotably connected to the rotating member and to the nut halves so that the direction of each push rod relative to the rotating member and to the nut half changes with rotation of the rotating member. A method of molding comprises: disengaging split locking nuts from strain rods; positioning a moveable platen assembly to abut mating mold components; simultaneously operating the split locking nuts to engage the strain rods; and, applying force to the abutted mold components sufficient for injection and cure of melt.
Abstract:
An injection molding machine includes a base and an injection unit mounted to the base, and a first platen for holding a first mold section and a second platen for holding a second mold section. The first and second platens are supported by the base, and are movable along a machine axis between mold-open and mold-closed positions. At least a first tie bar engagement apparatus is associated with a first tie bar and includes a first bore in the first platen for receiving the respective tie bar therethrough at least when the platens are in the mold-closed position; and a first roller mounted to the first platen proximate the first bore. The first roller is rotatable about a first roller axis that is oriented horizontally and perpendicular to the machine axis.
Abstract:
An injection molding machine includes a base and an injection unit mounted to the base, and a first platen for holding a first mold section and a second platen for holding a second mold section. The first and second platens are supported by the base, and are movable along a machine axis between mold-open and mold-closed positions. At least a first tie bar engagement apparatus is associated with a first tie bar and includes a first bore in the first platen for receiving the respective tie bar therethrough at least when the platens are in the mold-closed position; and a first roller mounted to the first platen proximate the first bore. The first roller is rotatable about a first roller axis that is oriented horizontally and perpendicular to the machine axis.
Abstract:
Locking device for columns (A) of presses with at least one stationary platen and at least one moveable platen (E), comprising, in a containment body (D), a wedge flange (G) firmly fastened to the back of the tightening wedges (B) and able to translate axially, and where after the tightening of said wedges (B) on said column (A), the group formed by the piston (C) acting on said wedges (B), said wedge flange (G), said wedges (B) and said column (A) translates with a maximum stroke (m) limited by a starting or resting position of the wedge flange (G) to an end stop position, determined by the pressing of said wedge flange (G) on the rear plate (D2) of said containment body (D).
Abstract:
A method for injection molding comprises pre-positioning a clamp piston within a cylinder housing to a datum position axially intermediate a clamping position and an unclamped position, the clamp piston affixed to a tie bar, the clamp piston and cylinder housing cooperating to provide a clamp chamber and an unclamp chamber in a clamp cylinder housing on axially opposite sides of the clamp piston for urging the clamp piston towards the clamping and unclamped positions, respectively, when pressurized. Pre-positioning the clamp piston can include leaving a positioning gap between portions of a mold before releasably locking a tie bar to one of the moving or stationary platens, and then advancing the moving platen to substantially close the positioning gap after the releasable locking has been completed. Pre-positioning the clamp piston can include moving a stop member to an advanced position in the cylinder housing, and urging the clamp piston to bear against the stop member before the releasable locking step has been completed.
Abstract:
Locking device for columns (A) of presses with at least one stationary platen and at least one moveable platen (E), comprising, in a containment body (D), a wedge flange (G) firmly fastened to the back of the tightening wedges (B) and able to translate axially, and where after the tightening of said wedges (B) on said column (A), the group formed by the piston (C) acting on said wedges (B), said wedge flange (G), said wedges (B) and said column (A) translates with a maximum stroke (m) limited by a starting or resting position of the wedge flange (G) to an end stop position, determined by the pressing of said wedge flange (G) on the rear plate (D2) of said containment body (D).
Abstract:
An injection foam molding machine of the invention includes: a movable mold platen; a fixed mold platen; a mold fastening hydraulic cylinder that is provided at each of four corners of both mold platens; a tie bar that is driven by the hydraulic cylinder to fasten the molds; two sets of mold opening and closing actuators that drive the movable mold platen to move close to or away from the fixed mold platen; two sets of dedicated core back devices; and a control device that controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices, wherein the control device includes a dedicated core back program that simultaneously controls the two sets of mold opening and closing actuators and the two sets of dedicated core back devices during a foaming core back operation of moving the movable mold platen away from the fixed mold platen.
Abstract:
An injection molding machine includes a lock nut open-close mechanism provided on a moveable platen (1) to engage with at least two tie bars (3), and comprises a pair of rods (23, 24) connecting two pairs of lock nuts (21, 22), and a clamping unit (2). The clamping unit comprises an execution element (25) and a pair of connecting bars for open-close action (26,27) symmetrically arranged. A first end of a first connecting bar (26) is connected to the second nut (212) of the first pair of lock nuts (21), and a first end of the second connecting bar (27) is connected to the first nut (221) of the second pair of lock nuts (22). The second ends of the first and second connecting bars are connected to each other and are driven by the execution element (25) simultaneously to open or close the pairs of lock nuts simultaneously.
Abstract:
There is provided a mold clamping apparatus that can prevent a molding material from spouting from a split surface of a mold even if in-cavity resin pressure causes offset of a mold opening force, and can extend the life of the mold. The mold clamping apparatus includes a control device that estimates a mold opening force by mold internal pressure for molding with mold internal pressure being asymmetrical with respect to a center of a mold block, determines a mold clamping hydraulic value applied to each time bar correspondingly to the estimated mold opening force, and distributes hydraulic pressure supplied to each tie bar so that the determined mold clamping hydraulic value is reached.