-
公开(公告)号：US10480252B2
公开(公告)日：2019-11-19
申请号：US16180038
申请日：2018-11-05
发明人： J. Daniel Belnap , Georgiy Voronin , Feng Yu , Peter T. Cariveau , Youhe Zhang , Yuelin Shen , Guodong Zhan
IPC分类号： E21B10/55 , E21B10/567 , B01J3/06 , B22F5/00 , C22C26/00 , E21B10/573 , B24D3/10 , B22F3/24
摘要： The present disclosure relates to cutting elements incorporating polycrystalline diamond bodies used for subterranean drilling applications, and more particularly, to polycrystalline diamond bodies having a high diamond content which are configured to provide improved properties of thermal stability and wear resistance, while maintaining a desired degree of impact resistance, when compared to prior polycrystalline diamond bodies. In various embodiments disclosed herein, a cutting element with high diamond content includes a modified PCD structure and/or a modified interface (between the PCD body and a substrate), to provide superior performance.
-
公开(公告)号：US20190275484A1
公开(公告)日：2019-09-12
申请号：US16420696
申请日：2019-05-23
摘要： A method of forming a polycrystalline diamond body includes mixing a sintering agent with diamond powder to form a premixed layer, the sintering agent including at least one alkaline earth metal carbonate; forming an infiltration layer adjacent to the premixed layer, the infiltration layer including an infiltrant material including at least one alkaline earth metal carbonate; and subjecting the premixed layer and the infiltration layer to high pressure high temperature conditions.
-
公开(公告)号：US09764523B2
公开(公告)日：2017-09-19
申请号：US13684607
申请日：2012-11-26
发明人： J. Daniel Belnap , Lan Carter
IPC分类号： B32B15/00 , B30B15/00 , B32B15/01 , B22F7/02 , B22F3/24 , C22C1/05 , C22C1/10 , C22C29/06 , C22C29/08 , B30B11/00 , B30B15/02 , B22F7/06
CPC分类号： B30B15/00 , B22F3/24 , B22F7/02 , B22F7/06 , B22F2207/03 , B22F2999/00 , B30B11/004 , B30B15/022 , B32B15/01 , C22C1/051 , C22C1/1094 , C22C29/06 , C22C29/08 , Y10T428/12021 , B22F2201/30 , B22F2003/247
摘要： An anvil including a hard phase and a metal matrix in which the hard phase is dispersed, a concentration of the metal matrix phase varying according to a concentration gradient, is disclosed. The anvil may be used in a high pressure press. Methods of making an anvil including forming a hard phase dispersed in a metal matrix phase, a concentration of the metal matrix phase varying according to a concentration gradient, are also disclosed.
-
公开(公告)号：US09422770B2
公开(公告)日：2016-08-23
申请号：US13728655
申请日：2012-12-27
发明人： J. Daniel Belnap , Yahua Bao , Youhe Zhang , Liang Zhao , Zhijun Lin
CPC分类号： E21B10/46 , B23K1/0008 , B23K1/008 , B23K1/19 , B23K31/025 , E21B10/567
摘要： A method for making a diamond compact includes pre-heating a diamond body which includes a carbonate catalyst to convert at least a portion of the carbonate catalyst into an oxide, assembling the diamond body and a substrate, providing a braze material between the diamond body and the substrate to form a diamond compact, heating the braze material to melt the braze material and form a braze joint between the diamond body and the substrate, and cooling the braze material after increasing the pressure. A bit having a diamond compact including a carbonate catalyst and a metal oxide mounted thereon.
摘要翻译： 制造金刚石致密体的方法包括预先加热包括碳酸酯催化剂的金刚石体，以将至少一部分碳酸酯催化剂转化为氧化物，组装金刚石体和基体，在金刚石体和金刚石体之间提供钎焊材料， 所述基底形成金刚石致密体，加热所述钎焊材料以熔化所述钎焊材料并在所述金刚石体和所述基底之间形成钎焊接头，以及在增加所述压力之后冷却所述钎焊材料。 有点具有安装在其上的碳酸酯催化剂和金属氧化物的金刚石压块。
-
公开(公告)号：US09234391B2
公开(公告)日：2016-01-12
申请号：US13684613
申请日：2012-11-26
IPC分类号： E21B10/55 , E21B10/46 , B24D3/06 , B24D99/00 , E21B10/573
CPC分类号： B24D3/06 , B24D18/0009 , B24D99/005 , E21B10/46 , E21B10/567 , E21B10/573
摘要： A cutting element having a substrate, an abrasive layer mounted to the substrate at an interface, and a longitudinal axis extending through the abrasive layer and the substrate is disclosed, wherein the substrate has a binder material, a plurality of metal carbide grains bonded together by an amount of the binder material, and at least one binder gradient, and wherein the amount of binder material decreases along at least one direction to form the at least one binder gradient.
摘要翻译： 公开了一种切割元件，其具有基底，在界面处安装到基底的研磨层和延伸穿过研磨层和基底的纵向轴线，其中所述基底具有粘合剂材料，多个金属碳化物颗粒通过 粘合剂材料的量和至少一种粘合剂梯度，并且其中粘合剂材料的量沿着至少一个方向减小以形成至少一种粘合剂梯度。
-
公开(公告)号：US20140291037A1
公开(公告)日：2014-10-02
申请号：US14302353
申请日：2014-06-11
IPC分类号： E21B10/573 , B24D18/00 , B24D3/10
CPC分类号： E21B10/573 , B22F7/08 , B22F2005/001 , B23K1/0008 , B24D3/10 , B24D18/0009 , C04B35/52 , C04B35/645 , C04B37/025 , C04B37/026 , C04B2235/427 , C04B2235/6567 , C04B2237/062 , C04B2237/064 , C04B2237/068 , C04B2237/08 , C04B2237/083 , C04B2237/12 , C04B2237/121 , C04B2237/122 , C04B2237/123 , C04B2237/124 , C04B2237/125 , C04B2237/363 , C04B2237/401 , C04B2237/72 , C22C1/1036 , C22C26/00 , E21B10/5735
摘要： Diamond bonded constructions comprise a body comprising a plurality of bonded together diamond grains with interstitial regions disposed between the grains that are substantially free of the catalyst material used to initially sinter the body. A metallic substrate is attached to the body, and a braze joint is interposed between the body and the substrate. The body is metallized to include a metallic material disposed along a substrate attachment surface in contact with the braze joint, wherein the metallic material is different from the braze joint material. The metallic material may exist within a region of the body extending fully or partially into the body, and/or may exist as a layer extending away from the substrate attachment surface. The body includes a working surface characterized by empty interstitial regions or by interstitial regions filled with an infiltrant material, wherein the infiltrant material is different from the metallizing material.
摘要翻译： 金刚石结合结构包括一个主体，该主体包括多个结合在一起的金刚石晶粒，间隙区域设置在颗粒之间，基本上不含用于最初烧结体的催化剂材料。 金属基底附着在本体上，并且钎焊接头插入在本体和基底之间。 主体被金属化以包括沿着与钎焊接头接触的基板附接表面设置的金属材料，其中金属材料不同于钎焊接头材料。 金属材料可以存在于主体的完全或部分进入主体的区域内，和/或可以作为远离基板附接表面延伸的层存在。 主体包括工作表面，其特征在于空隙状区域或填充有渗透材料的间隙区域，其中浸渗材料不同于金属化材料。
-
7.发明申请公开(公告)号：US20140215927A1
公开(公告)日：2014-08-07
申请号：US14247224
申请日：2014-04-07
发明人： J. Daniel Belnap , Georgiy Voronin , Feng Yu , Peter Cariveau
CPC分类号： B24D18/0009 , B22F3/15 , B22F2005/001 , B24D3/10 , C22C26/00 , C22C2026/005 , C22C2026/006 , C22C2026/007 , C22C2026/008 , C22C2204/00 , E21B10/567 , Y10T428/249954 , Y10T428/249961 , Y10T428/30
摘要： Diamond bonded constructions include a diamond body comprising intercrystalline bonded diamond and interstitial regions. The body has a working surface and an interface surface, and may be joined to a metallic substrate. The body has a gradient diamond volume content greater about 1.5 percent, wherein the diamond content at the interface surface is less than 94 percent, and increases moving toward the working surface. The body may include a region that is substantially free of a catalyst material otherwise disposed within the body and present in a gradient amount. An additional material may be included within the body and be present in a changing amount. The body may be formed by high-pressure HPHT processing, e.g., from 6,200 MPa to 10,000 MPa, to produce a sintered body having a characteristic diamond volume fraction v. average grain size relationship distinguishable from that of diamond bonded constructions form by conventional-pressure HPHT processing.
摘要翻译： 金刚石粘合结构包括包含晶间结合金刚石和间隙区域的金刚石体。 主体具有工作表面和界面，并且可以连接到金属基底。 身体具有大约1.5％的梯度金刚石体积含量，其中界面处的金刚石含量小于94％，并且增加朝着工作表面移动。 身体可以包括基本上不含催化剂材料的区域，否则其中设置在体内并以梯度量存在。 另外的材料可以包括在体内并以不断变化的量存在。 主体可以通过高压HPHT加工形成，例如从6,200MPa到10,000MPa，以产生具有特征金刚石体积分数v与常规压力形式的金刚石结合结构区别的平均晶粒尺寸关系的烧结体 HPHT加工。
-
公开(公告)号：US20140109491A1
公开(公告)日：2014-04-24
申请号：US14144475
申请日：2013-12-30
发明人： Georgiy Voronin , J. Daniel Belnap
CPC分类号： B24D3/34 , B24D18/0009 , C01B32/28 , C04B35/52 , C04B35/6316 , C04B35/645 , C04B2235/3826 , C04B2235/404 , C04B2235/427 , C04B2235/428 , C04B2235/5436 , C04B2235/6562 , C04B2235/6567 , C04B2235/80 , Y10T428/24996 , Y10T428/30
摘要： Thermally stable diamond bonded construction comprise a diamond bonded body including a thermally stable region, comprising a plurality of diamond grains bonded together by a reaction product of the diamond grains with a reactant such as Si, and a polycrystalline diamond region, comprising intercrystalline bonded diamond and a catalyst material. The body further comprises a ceramic compound formed by reaction of an Nb, Zr, Ti, or Mo getter material with a gaseous element generated during HPHT sintering of the diamond bonded body. The diamond bonded body may comprise from 0.1 to 15 percent by weight of the ceramic compound. The diamond bonded body can be formed during a single HPHT process operated at different temperatures when the reactant has a melting temperature above the catalyst material. The construction may include a metallic substrate attached to the diamond bonded body to facilitate use as a wear or cutting element.
摘要翻译： 热稳定的金刚石粘合结构包括金刚石粘合体，其包括热稳定区域，其包括通过金刚石晶粒与诸如Si的反应物的反应产物和多晶金刚石区域结合在一起的多个金刚石晶粒，所述多晶金刚石区域包括晶间结合金刚石和 催化剂材料。 身体还包括通过Nb，Zr，Ti或Mo吸气剂材料与在金刚石粘合体的HPHT烧结期间产生的气态元素反应形成的陶瓷化合物。 金刚石粘合体可以包含0.1至15重量％的陶瓷化合物。 当反应物的熔融温度高于催化剂材料时，可在不同温度下操作的单一HPHT工艺中形成金刚石粘结体。 该结构可以包括附接到金刚石结合体的金属基底，以便于用作磨损或切割元件。
-
公开(公告)号：US20130146369A1
公开(公告)日：2013-06-13
申请号：US13759751
申请日：2013-02-05
发明人： Georgiy Voronin , J. Daniel Belnap , Feng Yu , Benjamin Randall
CPC分类号： E21B10/567 , B22F7/062 , B22F2003/244 , B22F2005/001 , B22F2998/10 , B24D3/10 , C22C26/00 , C22C2204/00 , E21B10/46 , E21B10/5673 , E21B10/5676 , B22F3/24 , B22F3/26
摘要： Diamond bonded constructions comprise a polycrystalline diamond body having a matrix phase of bonded-together diamond grains and a plurality of interstitial regions between the diamond grains including a catalyst material used to form the diamond body disposed within the interstitial regions. A sintered thermally stable diamond element is disposed within and bonded to the diamond body, and is configured and positioned to form part of a working surface. The thermally stable diamond element is bonded to the polycrystalline diamond body, and a substrate is bonded to the polycrystalline diamond body. The thermally stable diamond element comprises a plurality of bonded-together diamond grains and interstitial regions, wherein the interstitial regions are substantially free of a catalyst material used to make or sinter the thermally stable diamond element. A barrier material may be disposed over or infiltrated into one or more surfaces of the thermally stable diamond element.
摘要翻译： 金刚石结合结构包括具有结合金刚石晶粒的基体相和金刚石晶粒之间的多个间隙区域的多晶金刚石体，包括用于形成设置在间隙区域内的金刚石体的催化剂材料。 烧结的热稳定金刚石元件设置在金刚石体内并结合到金刚石体上，并被构造和定位以形成工作表面的一部分。 热稳定金刚石元件结合到多晶金刚石体上，并且将基底结合到多晶金刚石体。 热稳定金刚石元件包括多个接合在一起的金刚石晶粒和间隙区域，其中间隙区域基本上不含用于制造或烧结热稳定金刚石元件的催化剂材料。 阻挡材料可以设置在热稳定金刚石元件的一个或多个表面上或者渗入其中。
-
公开(公告)号：US10358705B2
公开(公告)日：2019-07-23
申请号：US15536826
申请日：2015-11-20
发明人： Yahua Bao , Fulong Wang , J. Daniel Belnap , Ronald K. Eyre , Yi Fang
IPC分类号： B22F3/14 , C22C1/10 , C22C26/00 , E21B10/573 , B22F5/00
摘要： A method of forming a polycrystalline diamond cutting element includes assembling a diamond material, a substrate, and a source of catalyst material or infiltrant material distinct from the substrate, the source of catalyst material or infiltrant material being adjacent to the diamond material to form an assembly. The substrate includes an attachment material including a refractory metal. The assembly is subjected to a first high-pressure/high temperature condition to cause the catalyst material or infiltrant material to melt and infiltrate into the diamond material and subjected to a second high-pressure/high temperature condition to cause the attachment material to melt and infiltrate a portion of the infiltrated diamond material to bond the infiltrated diamond material to the substrate.
-
-
-
-
-
-
-
-
-
搜索结果
44 条记录 (耗时 0.026 秒)
