公开(公告)号：US20240316636A1

公开(公告)日：2024-09-26

申请号：US18606129

申请日：2024-03-15

申请人： UT-Battelle, LLC

发明人： Soumya Nag ,  James Haley ,  Brian Jordan

IPC分类号： B22F7/02 ,  B22F10/28 ,  B33Y10/00 ,  B33Y80/00

CPC分类号： B22F7/02 ,  B22F10/28 ,  B33Y10/00 ,  B33Y80/00 ,  B22F2301/15 ,  B22F2301/20 ,  B22F2301/205 ,  B22F2998/10

摘要： A composite article is provided. The composite article includes a first portion comprising a first alloy having a first composition, and a second portion comprising a second alloy having a second composition. The second composition is different than the first composition. A transition portion joins the first portion to the second portion, and comprises a transition material having a composition that is different than both the first composition of the first alloy and the second composition of the second alloy. The transition portion includes only the transition material or a compositional gradient. The first alloy may be a high-strength material, and the second alloy may be an extreme-temperature material, or vice versa. The transition material may be a Ti-based alloy, a refractory element, or a refractory alloy other than a Nb-based alloy. A method of fabricating the composite article and a method of joining two dissimilar alloys are also provided.

公开(公告)号：US20240291359A1

公开(公告)日：2024-08-29

申请号：US18587084

申请日：2024-02-26

申请人： Sumitomo Heavy Industries, Ltd.

发明人： Brett Guralnick ,  Jayaraman Krishnasamy ,  Ankur Gupta ,  Martin Hosek

IPC分类号： H02K15/02 ,  B22F7/02 ,  C23C24/04 ,  H02K1/02 ,  H02K1/14

CPC分类号： H02K15/022 ,  B22F7/02 ,  C23C24/04 ,  H02K1/02 ,  H02K1/146 ,  B22F2301/35 ,  B22F2302/253

摘要： A method for spray-forming a component comprises spraying a soft magnetic composite material through a nozzle and into a mold; and adjusting a position of the mold relative to a position of the nozzle to control a deposition of the soft magnetic composite material into the mold. Adjusting the position of the mold relative to a position of the nozzle is carried out with mounting the mold on a stage such that the mold is movable relative to the nozzle and the spraying of the soft magnetic composite material is controlled to provide the deposition of the soft magnetic composite material to form the component in a near-net shape.

公开(公告)号：US20240157440A1

公开(公告)日：2024-05-16

申请号：US18284290

申请日：2022-03-23

申请人： Proterial, Ltd.

发明人： Shuho KOSEKI ,  Hiroki SUGAWARA

IPC分类号： B22F7/02

CPC分类号： B22F7/02

摘要： The present invention provides a composite member, a product, and a method for producing a composite member that make it possible to efficiently improve properties of a member against a load that is not uniform. Provided is a composite member comprising a base material that is made of an alloy, and two or more enhanced-property sections that each include an alloy of a different composition from that of the base material and are disposed so as to be continuous with and integrated with the base material.

公开(公告)号：US11969783B2

公开(公告)日：2024-04-30

申请号：US17054274

申请日：2019-05-10

申请人： MAGNA INTERNATIONAL INC.

发明人： Randy S. Beals

IPC分类号： B22D17/20 ,  B22F5/10 ,  B22F7/02 ,  B22F10/22 ,  B22F10/28 ,  B33Y10/00 ,  B33Y80/00 ,  B22F10/50

CPC分类号： B22D17/2023 ,  B22F5/106 ,  B22F7/02 ,  B22F10/22 ,  B22F10/28 ,  B33Y10/00 ,  B33Y80/00 ,  B22F10/50 ,  B22F2998/10 ,  B22F2999/00 ,  B22F10/22 ,  B22F5/106 ,  B22F2207/01 ,  B22F2998/10 ,  B22F10/22 ,  B22F10/50 ,  B22F2202/01 ,  B22F2202/05

摘要： An insert for a steel shot sleeve of a high-pressure die casting assembly used to form aluminum vehicle components is provided. The insert is formed by additive manufacturing, for example laser sintering, and is located opposite a pouring hole of the shot sleeve. The insert includes multiple layers formed of metals and ceramic designed to reduce damage to the shot sleeve caused while casting the components. For example, a cylindrical body of the shot sleeve can be formed of steel, and the insert can include a base layer formed of the steel. The insert can include middle layers formed of a mixture of the steel; an alloy of chromium, iron, and molybdenum; and zirconium oxide. The insert can also include an inner layer formed of the zirconium oxide. The amount of ceramic increases and the amount of metal decreases in the direction moving toward the inner layer.

公开(公告)号：US11919087B2

公开(公告)日：2024-03-05

申请号：US17328438

申请日：2021-05-24

申请人： Schlumberger Technology Corporation

发明人： Micah Threadgill ,  Terry Clancy ,  Herman Ernesto Amaya ,  Christopher Nault

IPC分类号： B22F7/02 ,  B22F3/15 ,  E21B33/06

CPC分类号： B22F7/02 ,  B22F3/15 ,  E21B33/063 ,  B22F2301/15 ,  B22F2301/35

摘要： A multi-metallic pressure-controlling component and a hot isostatic pressure (HIP) manufacturing process and system are disclosed. An example multi-metallic ram includes a first portion formed from a first metal alloy, a second portion formed from a second metal alloy, and a diffusion bond at an interface between the first metal alloy and the second metal alloy that joins the first metal alloy to the second metal alloy within the multi-metallic ram.

公开(公告)号：US11901117B2

公开(公告)日：2024-02-13

申请号：US17343941

申请日：2021-06-10

申请人： TOYOTA JIDOSHA KABUSHIKI KAISHA

发明人： Hiroto Nagaki ,  Kazumichi Nakatani ,  Kohei Ishii

IPC分类号： H01F41/02 ,  B22F3/03 ,  B22F7/00 ,  B22F7/02

CPC分类号： H01F41/0246 ,  B22F3/03 ,  B22F7/008 ,  B22F7/02 ,  B22F2301/35 ,  B22F2302/45

摘要： A method for manufacturing a powder magnetic core, the method including: forming a soft magnetic powder (SMP) layer by putting an SMP having a surface on which an insulating coating film is formed into a space surrounded by a lower punch and a die; forming a pressed powder by compressing the SMP layer in the die by the lower punch and an upper punch; and causing the pressed powder and the die to slide relative to each other and then removing the pressed powder from the die is provided. In forming the SMP layer, a different powder different from the SMP is put into the space before and after the SMP is put into the space and a different powder layer having a spring back rate higher than that of the SMP layer by 0.6-1.1% is formed on upper and lower sides of the SMP layer.

公开(公告)号：US11883882B2

公开(公告)日：2024-01-30

申请号：US17381483

申请日：2021-07-21

申请人： PRATT & WHITNEY CANADA CORP.

发明人： Orlando Scalzo ,  Marc Campomanes ,  Guillaume Poitras

IPC分类号： B22F3/22 ,  B22F3/10 ,  B22F7/02 ,  B22F7/06 ,  F01D9/04 ,  F01D25/24 ,  B22F3/105 ,  B22F5/00 ,  B22F3/02

CPC分类号： B22F3/225 ,  B22F3/105 ,  B22F3/1021 ,  B22F5/009 ,  B22F7/02 ,  B22F7/06 ,  F01D9/04 ,  F01D25/246 ,  B22F3/02 ,  B22F2003/023 ,  B22F2999/00 ,  F05D2230/22 ,  B22F2999/00 ,  B22F2003/023 ,  B22F3/225 ,  B22F2207/01

摘要： A method of forming a component from a part in the green state, including selecting at least one first portion of the part to undergo a different local volume reduction from at least one second portion to obtain the component. The green part is provided with the first portion(s) having a first solid loading and the second portion(s) having a second solid loading different from the first solid loading, then debound and sintered to obtain the component. The different first and second solid loadings produce the different local volume reduction in the first portion(s). The first portion(s) can be selected by determining a resulting final shape obtained from debinding and sintering a green part having a uniform first volumetric proportion of binder, and selecting the first portion(s) requiring a different local deformation than that producing the resulting final shape to obtain a desired final shape.

公开(公告)号：US20230373002A1

公开(公告)日：2023-11-23

申请号：US18247951

申请日：2021-10-15

申请人： Pukyong National University Industry-University Cooperation Foundation

发明人： Hansang KWON

IPC分类号： B22F7/02 ,  B22F9/04 ,  B22F5/00 ,  B22F3/18 ,  B22F3/105

CPC分类号： B22F7/02 ,  B22F9/04 ,  B22F5/006 ,  B22F3/18 ,  B22F3/105 ,  B22F2998/10 ,  B22F2009/043 ,  B22F2302/403 ,  B22F2301/052 ,  B22F2202/13 ,  B22F2304/10

摘要： The present invention relates to a method for manufacturing a heterogeneous composite material thin plate and a heterogeneous composite material thin plate manufactured by same, the method comprising the steps of: (a) ball-milling an aluminum or aluminum alloy powder and a carbon nanotube powder so as to prepare a composite powder; (b) preparing a multi-layered billet comprising the composite powder, the multi-layered billet characterized by comprising a core layer and two or more shell layers surrounding the core layer, wherein the core layer is made of the composite powder or an aluminum alloy, the shell layers excluding the outermost shell layer are made of the composite powder, and the outermost shell layer is made of (i) an aluminum or aluminum alloy powder or (ii) the composite powder; and (c) rolling the multi-layered billet so as to form a thin plate shape.

公开(公告)号：US11788175B2

公开(公告)日：2023-10-17

申请号：US16933333

申请日：2020-07-20

申请人： Toyota Motor Engineering & Manufacturing North America, Inc.

发明人： Michael Paul Rowe ,  Nikhilendra Singh

IPC分类号： C22C33/02 ,  B22F7/02 ,  B22F7/00 ,  B22F1/054 ,  B22F7/04

CPC分类号： C22C33/0207 ,  B22F1/054 ,  B22F7/008 ,  B22F7/02 ,  B22F2007/042 ,  B22F2301/35 ,  B22F2302/40 ,  B22F2998/10 ,  C22C47/14 ,  B22F1/054 ,  B22F3/02 ,  B22F3/10 ,  B22F2201/11

摘要： Carbon fiber reinforced steel matrix composites have carbon fiber impregnated in the steel matrix and chemically bonded to the steel. Chemical bonding is shown by the presence of a unique amorphous carbon layer at the carbon fiber/steel interface, and by canting of steel crystal edges adjacent to the interface. Methods for forming carbon fiber reinforce steel composites include sintering steel nanoparticles around a reinforcing carbon fiber structure, thereby chemically bonding a sintered steel matrix to the carbon fiber. This unique bonding likely contributes to enhanced strength of the composite, in comparison to metal matrix composites formed by other methods.

公开(公告)号：US20230321793A1

公开(公告)日：2023-10-12

申请号：US18150403

申请日：2023-01-05

申请人： Rolls-Royce Corporation

发明人： Quinlan Yee Shuck

IPC分类号： B24D18/00 ,  B22F10/00 ,  B22F3/00 ,  B22F7/00 ,  B22F7/02 ,  B22F1/145 ,  B22F10/25 ,  B22F12/41 ,  B22F10/364 ,  B22F10/38

CPC分类号： B24D18/0054 ,  B22F10/00 ,  B22F3/003 ,  B22F7/008 ,  B22F7/02 ,  B22F1/145 ,  B22F10/25 ,  B22F12/41 ,  B22F10/364 ,  B22F10/38 ,  B22F2203/00 ,  B22F2303/20 ,  B22F2999/00

摘要： A system may include a powder source; a powder delivery device; an energy delivery device; and a computing device. The computing device may be configured to: control the powder source to deliver metal powder to the powder delivery device; control the powder delivery device to deliver the metal powder to a surface of an abrasive coating; and control the energy delivery device to deliver energy to at least one of the abrasive coating or the metal powder to cause the metal powder to be joined to the abrasive coating.