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公开(公告)号：US10406598B2
公开(公告)日：2019-09-10
申请号：US14779028
申请日：2014-12-02
IPC分类号： B22C9/22 , B22D19/06 , B22D23/06 , B22D27/04 , C22C1/10 , E21B10/00 , E21B10/42 , B22C9/00 , B22C9/08 , B22D19/14 , B22F7/02 , B22F5/00
摘要： An example mold assembly for fabricating an infiltrated downhole tool includes a mold defining a bottom of the mold assembly and a funnel operatively coupled to the mold. An infiltration chamber is defined at least partially by the mold and the funnel to receive and contain matrix reinforcement materials and a binder material used to form the infiltrated downhole tool. A thermal mass is positioned within the infiltration chamber above the infiltrated downhole tool for imparting heat to the infiltrated downhole tool following an infiltration process.
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公开(公告)号：US10195662B2
公开(公告)日：2019-02-05
申请号：US14440457
申请日：2014-06-25
发明人： Clayton A. Ownby , Jeffrey G. Thomas , Michael Clark , Ronald Joy , Grant O. Cook, III , Garrett T. Olsen
摘要： An example insulation enclosure includes a support structure having a top end, a top wall provided at the top end, a bottom end, and an opening defined at the bottom end for receiving a mold within an interior of the support structure. Rigid insulation material may be supported by the support structure and extending between the top and bottom ends and across the top end. The rigid insulation material may extend between the top and bottom ends and consist of one or more sidewall insulation loops that extend along a circumference of the insulation enclosure.
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公开(公告)号：US20180326541A1
公开(公告)日：2018-11-15
申请号：US16035424
申请日：2018-07-13
发明人： Garrett T. Olsen
IPC分类号： B23K35/02 , E21B10/54 , E21B10/50 , B22F1/00 , B23K35/32 , B82Y30/00 , C04B35/52 , C04B35/56 , C04B35/563 , C04B35/565 , C04B35/5831 , C04B35/584 , C22C29/06 , C22C29/08 , E21B10/46 , C22C32/00 , C22C29/16 , C22C29/12 , C22C29/10 , B23K103/16 , B22F5/00 , C22C33/02 , C22C1/04
CPC分类号： B23K35/0261 , B22F1/0011 , B22F1/0014 , B22F1/0018 , B22F1/0025 , B22F1/004 , B22F1/0048 , B22F1/0051 , B22F2001/0029 , B22F2005/001 , B23K35/327 , B23K2103/16 , B82Y30/00 , C04B35/52 , C04B35/5607 , C04B35/5611 , C04B35/5626 , C04B35/563 , C04B35/565 , C04B35/5831 , C04B35/584 , C04B2235/427 , C04B2235/5427 , C04B2235/5436 , C04B2235/5445 , C04B2235/5454 , C04B2235/5472 , C22C1/0433 , C22C29/062 , C22C29/065 , C22C29/08 , C22C29/10 , C22C29/12 , C22C29/16 , C22C32/0015 , C22C32/0026 , C22C32/0052 , C22C32/0057 , C22C32/0063 , C22C32/0068 , C22C32/0084 , C22C33/02 , E21B10/46 , E21B10/50 , E21B10/54
摘要： A hard composite composition may comprise a binder and a polymodal blend of matrix powder. The polymodal blend of matrix powder may have at least one first local maxima at a particle size of about 0.5 nm to about 30 μm, at least one second local maxima at a particle size of about 200 μm to about 10 mm, and at least one local minima between a particle size of about 30 μm to about 200 μm that has a value that is less than the first local maxima.
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公开(公告)号：US10029306B2
公开(公告)日：2018-07-24
申请号：US14905427
申请日：2015-03-19
摘要： A mold assembly system includes a mold assembly that defines an infiltration chamber used for forming an infiltrated metal-matrix composite (MMC) tool. Reinforcement materials are deposited within the infiltration chamber, and a binder material is used to infiltrate the reinforcement materials. At least one preformed mesh is positioned within the infiltration chamber and embedded within the reinforcement materials. The at least one preformed mesh includes a porous body and provides skeletal reinforcement to the infiltrated MMC tool following infiltration.
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公开(公告)号：US10029305B2
公开(公告)日：2018-07-24
申请号：US14905305
申请日：2015-03-19
发明人： Grant O. Cook, III , Venkkateesh Parthasarathi Padmarekha , Yi Pan , Daniel Brendan Voglewede , Garrett T. Olsen
IPC分类号： B22D19/14 , B22D25/02 , E21B10/42 , B22F3/105 , B22F5/00 , B23K15/00 , B23K26/342 , B33Y10/00 , B33Y80/00
摘要： A method for fabricating an infiltrated metal-matrix composite (MMC) tool includes positioning at least one boundary form within an infiltration chamber of a mold assembly and thereby segregating the infiltration chamber into at least a first zone and a second zone. Reinforcement materials are deposited into the infiltration chamber and include a first composition loaded into the first zone and a second composition loaded into the second zone. The first and second compositions are then infiltrated with at least one binder material to provide the infiltrated MMC tool with differing mechanical, chemical, physical, thermal, atomic, magnetic, or electrical properties between the first and second zones.
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公开(公告)号：US20170106438A1
公开(公告)日：2017-04-20
申请号：US14905305
申请日：2015-03-19
发明人： Grant O. Cook, III , Venkkateesh Parthasarathi Padmarekha , Yi Pan , Daniel Brendan Voglewede , Garrett T. Olsen
CPC分类号： B22D19/14 , B22D25/02 , B22F3/1055 , B22F5/007 , B22F7/06 , B22F2005/001 , B22F2007/066 , B23K15/0086 , B23K26/342 , B33Y10/00 , B33Y80/00 , E21B10/08 , E21B10/42 , Y02P10/295
摘要： A method for fabricating an infiltrated metal-matrix composite (MMC) tool includes positioning at least one boundary form within an infiltration chamber of a mold assembly and thereby segregating the infiltration chamber into at least a first zone and a second zone. Reinforcement materials are deposited into the infiltration chamber and include a first composition loaded into the first zone and a second composition loaded into the second zone. The first and second compositions are then infiltrated with at least one binder material to provide the infiltrated MMC tool with differing mechanical, chemical, physical, thermal, atomic, magnetic, or electrical properties between the first and second zones.
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公开(公告)号：US20160265284A1
公开(公告)日：2016-09-15
申请号：US14764487
申请日：2014-09-18
CPC分类号： E21B10/54 , B22F3/24 , B22F7/062 , B22F2003/248 , B22F2005/001 , B22F2007/066 , B22F2303/15 , C22C9/06 , C22C26/00 , C22C30/02 , C22F1/08 , E21B10/42 , E21B10/55
摘要： Forming a precipitation hardened composite material having reinforcing particles and precipitated intermetallic particles dispersed in the binder material may involve heat treating the hard composite material at a temperature above a solvus line for the binder material and below a melting point of the binder material and quenching the hard composite material to a temperature below the solvus line of the binder material. At least some of the precipitated intermetallic particles in the precipitation hardened composite material may have at least one dimension less than 1 micron. Such precipitated intermetallic particles may optionally be grown to larger sizes by heat treating the precipitation hardened composite material at a temperature below the solvus line of the binder material.
摘要翻译： 形成具有分散在粘合剂材料中的增强颗粒和析出的金属间化合物颗粒的沉淀硬化复合材料可以包括在粘合剂材料上方的溶质线以上的温度下将硬质复合材料热处理，并且低于粘合剂材料的熔点并淬火 复合材料的温度低于粘结剂材料的固溶线。 沉淀硬化复合材料中沉淀的金属间化合物颗粒中的至少一些可具有至少一个小于1微米的尺寸。 这种沉淀的金属间化合物颗粒可以任选地通过在低于粘合剂材料的固溶体线的温度下热处理沉淀硬化的复合材料而生长成更大的尺寸。
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公开(公告)号：US20160265283A1
公开(公告)日：2016-09-15
申请号：US14410157
申请日：2013-12-18
CPC分类号： E21B10/54 , C04B35/5626 , C04B35/62839 , C04B35/6303 , C04B35/64 , C04B35/806 , C04B2235/3847 , C04B2235/422 , E21B10/08 , E21B10/42
摘要： An earth-boring drill bit includes a bit body having a powder component and a binder. The powder component includes a plurality of nanotubes disposed on a surface of at least one particle of the powder component.
摘要翻译： 一种钻孔钻头包括具有粉末组分和粘合剂的钻头体。 粉末组分包括设置在粉末组分的至少一个颗粒的表面上的多个纳米管。
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公开(公告)号：US20160258031A1
公开(公告)日：2016-09-08
申请号：US14406093
申请日：2014-02-11
摘要： A drill bit may include a matrix bit body and a plurality of cutting elements coupled to an exterior portion of the matrix bit body, wherein the matrix bit body includes matrix particles and precipitated intermetallic particles dispersed in a binder, at least some of the matrix particles having a diameter of 50 microns or greater, and at least some of the precipitated intermetallic particles having at least one dimension of 1 micron to 30 microns.
摘要翻译： 钻头可以包括矩阵钻头体和耦合到矩阵钻头体的外部部分的多个切割元件，其中矩阵钻头体包括分散在粘合剂中的基体颗粒和沉淀的金属间颗粒，至少一些基体颗粒 直径为50微米或更大，并且至少一些沉淀的金属间颗粒具有至少一个尺寸为1微米至30微米的尺寸。
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公开(公告)号：US20160215567A1
公开(公告)日：2016-07-28
申请号：US15024155
申请日：2013-11-19
发明人： Garrett T. Olsen
CPC分类号： E21B10/42 , B23P15/28 , E21B10/54 , E21B10/567 , E21B10/62
摘要： A drill bit in which a cutting element support shoe is mounted to a drill bit member so that it covers a portion of a number cutting elements while leaving the cutting edges of cutting elements exposed to the formation. The drill bit member may include a bit body, blade, arm, or roller, for example. The drill bit member may include a recess into which the cutting element support shoe is received. Cutting element support shoe provides mechanical holding of the cutting elements within their pockets in addition to conventional brazing or other mounting techniques. Once installed, a hard facing material may be applied over the cutting element support shoe as appropriate for increased erosion resistance. In one embodiment, the cutting element support shoe is sized so that when mounted to the drill bit member it is elastically deformed, thereby providing additional cutter retaining force upon attachment.
摘要翻译： 一种钻头，其中切割元件支撑鞋被安装到钻头构件，使得其覆盖数个切割元件的一部分，同时使切割元件的切割边缘暴露于地层。 钻头构件可以包括例如钻头体，刀片，臂或辊。 钻头构件可以包括凹部，切割元件支撑鞋被容纳在凹部中。 除了常规的钎焊或其他安装技术之外，切割元件支撑靴还提供切割元件在其凹穴内的机械保持。 一旦安装，可以适当地将硬质材料施加在切割元件支撑鞋上以增加耐侵蚀性。 在一个实施例中，切割元件支撑鞋的尺寸设计成使得当安装到钻头构件时，其被弹性变形，从而在附接时提供附加的刀具保持力。
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