Abstract:
A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product.
Abstract:
A lightweight, selectively degradable composite material is disclosed. The composite material comprises a compacted powder mixture of a first powder, the first powder comprising first metal particles comprising Mg, Al, Mn, or Zn, or an alloy of any of the above, or a combination of any of the above, having a first particle oxidation potential, a second powder, the second powder comprising low-density ceramic, glass, cermet, intermetallic, metal, polymer, or inorganic compound second particles, and a third metal powder, the third metal powder comprising third metal particles having an oxidation potential that is different than the first particle oxidation potential. The compacted powder mixture has a microstructure comprising a matrix comprising the first metal particles, the second particles and third particles dispersed within the matrix, the third particles comprising a network of third particles extending throughout the matrix, the composite material having a density of about 3.5 g/cm3 or less.
Abstract translation:公开了一种轻质的,可选择降解的复合材料。 所述复合材料包括第一粉末的压实粉末混合物,所述第一粉末包含包含Mg,Al,Mn或Zn的第一金属颗粒,或上述任一种的合金或上述任一种的合金,其具有 玻璃,金属陶瓷,金属间化合物,金属,聚合物或无机化合物第二颗粒的第二粉末和第三金属粉末,所述第三金属粉末包含具有第一颗粒氧化电位的第三金属颗粒, 氧化电位不同于第一颗粒氧化电位。 压实的粉末混合物具有包含基质的微结构,所述基体包含第一金属颗粒,第二颗粒和分散在基体内的第三颗粒,第三颗粒包括贯穿整个基质延伸的第三颗粒的网络,复合材料的密度约为3.5 g / cm 3以下。
Abstract:
A bimodal metal nanocomposite of ceramic nanoparticles in a metal or metal alloy matrix has a microstructure showing a first “hard” phase containing the ceramic nanoparticles in the metal or metal alloy matrix, and a second “soft” phase comprising only the metal or metal alloy with few or no ceramic nanoparticles. The stiffness and yield strength of the bimodal metal nanocomposite is significantly increased compared to the metal or metal alloy alone, while the ductility of the metal or metal alloy is retained. A process for making the bimodal metal matrix nanocomposite includes milling a powder mixture of micrometer-size metal flakes and ceramic nanoparticles for a time sufficient to embed the ceramic nanoparticles into the metal flakes.
Abstract:
A hard composite composition may comprise a binder and a polymodal blend of matrix powder. The polymodal blend of matrix powder may have at least one first local maxima at a particle size of about 0.5 nm to about 30 μm, at least one second local maxima at a particle size of about 200 μm to about 10 mm, and at least one local minima between a particle size of about 30 μm to about 200 μm that has a value that is less than the first local maxima.
Abstract:
The invention offers a magnesium alloy sheet material having excellent plastic processibility and rigidity and a magnesium alloy formed body having excellent rigidity. The sheet material has magnesium alloy that forms the matrix containing hard particles. The region from the surface of the sheet material to a position away from the surface by 40% of the thickness of the sheet material is defined as the surface region, and the remaining region as the center region. Hard particles existing in the center region have a maximum diameter of more than 20 μm and less than 50 μm, and hard particles existing in the surface region have a maximum diameter of 20 μm or less. Because the hard particles existing at the surface side are fine particles, they are less likely to become the starting point of cracking or another defect at the time of plastic processing. Because the hard particles existing in the center region are coarse, they can increase the rigidity of the sheet material.
Abstract:
A method for preparing metal-matrix composites including cold-process isostatic compaction of previously mixed powders and hot-process uniaxial pressing of the resulting compact is disclosed. The method enables metal-matrix composites with improved properties to be obtained. A device for implementing isostatic compaction comprising a latex sheath into which the mixture of powders is poured, a perforated cylindrical container in which the latex sheath is arranged, and means for sealed insulation of the mixture of powders contained in the sheath is also disclosed.
Abstract:
Earth-boring tools for drilling subterranean formations include a particle-matrix composite material comprising a plurality of silicon carbide particles dispersed throughout a matrix material, such as, for example, an aluminum or aluminum-based alloy. In some embodiments, the silicon carbide particles comprise an ABC-SiC material. Methods of manufacturing such tools include providing a plurality of silicon carbide particles within a matrix material. Optionally, the silicon carbide particles may comprise ABC-SiC material, and the ABC-SiC material may be toughened to increase a fracture toughness exhibited by the ABC-SiC material. In some methods, at least one of an infiltration process and a powder compaction and consolidation process may be employed.
Abstract:
A method for preparing metal-matrix composites including cold-process isostatic compaction of previously mixed powders and hot-process uniaxial pressing of the resulting compact disclosed. The method enables metal-matrix composites with improved properties to be obtained. A device for implementing isostatic compaction comprising a latex sheath into which mixture of powders is poured, a perforated cylindrical container in which the latex sheath is arranged, and means for sealed insulation of the mixture of powders contained in the sheath is also disclosed.
Abstract:
The present invention relates to a gas-absorbing substance that contains at least Li and a solid material having a hardness of 5 or more, and absorbs at least nitrogen or oxygen at 25° C. under normal pressure, and a gas-absorbing alloy that contains at least two kinds of metals that are not allowed to mutually form an intermetallic compound, with a mixing enthalpy of the two kinds of metals being greater than 0 and at least one portion of the two kinds of metals being atomically mixed, and also concerns a gas-absorbing material that contains the gas-absorbing substance and the gas-absorbing alloy
Abstract:
A method for making aerospace face seal rotors reinforced by rhenium metal, alloy, or composite in combination with silicon carbide or other ceramic. The resulting rotor also is disclosed. Ceramic grains, preferably silicon carbide (SiC), are mixed with powdered metallic (PM) binder that may be based on a refractory metal, preferably rhenium. The mixture is applied to a rotor substrate. The combined ceramic-metal powder mixture is heated to sintering temperature under pressure to enable fusion of the ceramic in the resulting metal-based substrate. A load may then be applied under an elevated temperature. The resulting coated rotor can exhibit high hot hardness, increased durability and/or high hot wear resistance, as well as high thermal conductivity.