Abstract:
Disclosed is a system for fabricating a semiconductor device (100). An interconnect structure (110) is formed on the semiconductor device (100) and a cap (112) is deposited over the interconnect structure (110). The interconnect structure (110) is annealed with the overlying cap (112) in place. The cap (112) is then removed after the interconnect structure (110) is annealed.
Abstract:
An embodiment of the invention is a method of manufacturing a semiconductor wafer 2 where a layer of undoped silicon glass 15 is formed over the front-end structure 3. Another embodiment of the present invention is an integrated circuit 2 having a back-end structure 4 in which the dielectric layer 15 contains undoped silicon glass.
Abstract:
A method of isolating an exposed conductive surface. An aluminum layer (130) is selectively formed over the exposed conductive (106) surface (e.g., Cu) but not over the surrounding dielectric (110) surface using a thermal CVD process. The aluminum layer (130) is then oxidized to form a thin isolating aluminum-oxide (108) over only the conductive surface. The isolating aluminum-oxide provides a barrier for the Cu while taking up minimal space and reducing the effective dielectric constant.
Abstract:
A dual damascene process. After the via etch, a via protect layer (114) is deposited in the via (112). The via protect layer (114) comprises a material that has a dry etch rate at least equal to that of the IMD (108) and a wet etch rate that is approximately 100 times that of the IMD (108) or greater. Exemplary materials include PSG, BPSG, and HSQ. The trench pattern (120) is formed and both the via protect layer (114) and IMD (108) are etched. The remaining portions of the via protect layer (114) are then removed prior to forming the metal layer (122).
Abstract:
An embodiment of the instant invention is a method of making a transistor having a silicided gate structure insulatively disposed over a semiconductor substrate, the method comprising the steps of: forming a conductive structure insulatively disposed over the semiconductor substrate (step 302 of FIG. 3); introducing a silicide enhancing substance into the conductive structure (step 304 of FIG. 3); amorphizing a portion of the conductive structure; forming a metal layer on the conductive structure (step 310 of FIG. 3); and wherein the metal layer interacts with the silicide enhancing substance in the amorphized portion of the conductive structure so as to form a lower resistivity silicide on the conductive structure. The conductive structure is, preferably, comprised of: doped polysilicon, undoped polysilicon, epitaxial silicon, or any combination thereof. Preferably, the silicide enhancing substance is comprised of: molybdenum, Co, W, Ta, Nb, Ru, Cr, any refractory metal, and any combination thereof. The metal layer is, preferably, comprised of: titanium, Co, W, Mo, nickel, platinum, palladium, and any combination thereof.
Abstract:
An integrated circuit structure including copper metallization (20, 32, 42), and a method of fabricating the same are disclosed. The structure includes a doped region (7) of a silicon substrate (9), which is typically clad with a metal silicide film (12) formed by way of direct react silicidation. At contact locations (CT) at which the copper metallization (20, 32, 42) is to make contact to the doped region (7), a chemically-densified barrier layer (16, 30, 38) provides a diffusion barrier to the overlying copper metallization (20, 32, 42). The chemically-densified barrier layer (16, 30, 38) is formed by an anneal of the structure to react impurities (14, 28, 36) with the underlying refractory-metal-based film (12, 34); the impurities are introduced by way of wet chemistry, plasma bombardment, or from the ambient in which the structure is annealed.
Abstract:
Cavities such as vias and contacts formed in semiconductor devices are filled in a multi-stage process to provide low resistance electrical connections. A liner is first deposited into the cavity at a relatively low power and deposition rate to enhance "wetting" of a subsequently deposited fill material. The fill material is deposited at a comparatively greater power and deposition rate to close the mouth of the cavity, after which the fill material is extruded at high pressure into the cavity to substantially fill the cavity. Relatively low processing temperatures and high pressures are utilized to allow for the use of lower dielectric constant dielectrics, which are thermally unstable at conventional processing temperatures.
Abstract:
A method of fabricating a transistor having an improved salicided gate is provided. The method may include forming a gate (14) that is separated from a substrate (12) by a gate insulator (16). A spacer (22) may be formed proximate the gate (14) such that the spacer (22) exposes a top region (28) and a side region (30) of the gate (14). The top region (28) and the side region (30) of the gate (14) may be irradiated at an angle (38) to form a post amorphous region (32) within the gate (14). A reactive layer (42) may be formed adjacent the post amorphous region (32). A salicidation region (44) may be then formed between the post amorphous region (32) and the reactive layer (42). The reactive layer (42) may be removed to expose the salicidation region (44).
Abstract:
Methods are provided for the construction of metal-to-metal connections between non-adjacent layers in a structure, such as a semiconductor device. A first metal conductor layer is provided along a substrate. An anti-reflection cap is provided in overlying relation with said first conductor layer. At least a portion of the dielectric layer and the anti-reflection cap is removed to define a passage which extends from an upper surface of the dielectric layer to the first metal conductor. The passage is substantially filled with a fill metal, and a second metal conductor layer is applied over at least a portion of the dielectric layer and the substantially filled passage to electrically connect the first and second metal conductors. A diffusion liner can optionally be applied to the passage prior to application of the fill metal. The passage fill metal and second conductor layer can be integrally formed, and the fill metal and at least one of the conductor layers are formed from the same matrix metal.
Abstract:
A method and a device directed to the same, for stabilizing cobalt di-silicide/single crystal silicon, amorphous silicon, polycrystalline silicon, germanide/crystalline germanium, polycrystalline germanium structures or other semiconductor material structures so that high temperature processing steps (above 750.degree. C.) do not degrade the structural quality of the cobalt di-silicide/silicon structure. The steps of the method include forming a di-silicide or germanide by either reacting cobalt with the substrate material and/or the codeposition of the di-silicide or germanide on a substrate, adding a selective element, either platinum or nitrogen, into the cobalt and forming the di-silicide or germanide by a standard annealing treatment. Alternatively, the cobalt di-silicide or cobalt germanide can be formed after the formation of the di-silicide or germanide respectively. As a result, the upper limit of the annealing temperature at which the di-silicide or germanide will structurally degrade is increased.