Abstract:
A method of manufacturing a shallow trench isolation using a polishing step with reduced dishing. A pad layer, a polish stop layer, a buffer layer and a hard mask layer are formed over a substrate. The hard mask layer has a hard mask opening. We etch a trench opening in the buffer layer, the polish stop layer, the pad layer and form a trench in the substrate using the hard mask layer as an etch mask. We form an oxide trench liner layer along the sidewalls of the trench and an oxide buffer liner layer on the sidewalls of the buffer layer using a thermal oxidation. The hard mask layer prevents the oxidation of the top surface of the buffer layer during the oxidation of the oxide trench liner. This prevents the buffer layer from being consumed by the oxidation and leaves the buffer layer to act in the subsequent chemical-mechanical polish (CMP) step. Next, an insulating layer is formed at least partially filling the trench. The insulating layer is chemical-mechanical polished using the polish stop layer as a stop layer. The buffer layer acts to prevent field oxide dishing during the chemical-mechanical polish.
Abstract:
A method of manufacturing a transistor with a small self aligned gate and self aligned elevated source/drain regions. A first insulating layer is formed over a substrate. A first opening is formed in the first insulating layer to expose the substrate. We form a gate dielectric layer over the substrate in the first opening. Next, first spacers are formed on the sidewalls of the first insulating layer. A gate layer is formed over the first insulating layer, the first spacers, and the gate dielectric layer. We planarize the gate layer to form a gate electrode. The first spacers are removed to form LDD openings. Next, we form lightly doped source/drain regions in the substrate in the LDD openings. Subsequently, second spacers are formed on the sidewalls of the first insulating layer and on the sidewalls of the gate electrode to form S/D openings. Source/drain regions are formed in the substrate in the S/D openings. Next, we form a conductive layer over the substrate at least partially filling the S/D openings. The conductive layer is planarized to form elevated source/drain structures.
Abstract:
A method of forming shallow trench isolations is described. An etch stop layer is deposited on the surface of a semiconductor substrate. A plurality of isolation trenches are etched through the etch stop layer into the semiconductor substrate to separate active areas. An oxide layer is deposited over the etch stop layer and within the isolation trenches wherein the oxide fills the isolation trenches and overlies the etch stop layer on the active areas. A polysilicon layer is deposited overlying the oxide layer within the isolation trenches and the oxide layer overlying the etch stop layer. The polysilicon layer is polished away until the oxide layer overlying the etch stop layer is exposed and the polysilicon layer remains only overlying the oxide layer in the isolation trenches. The polysilicon layer is oxidized whereby the oxidized polysilicon layer has a height close to the height of the oxide layer overlying the etch stop layer. The oxidized polysilicon layer, the oxide layer overlying the etch stop layer, and the oxide layer in the isolation trenches is polished down until the etch stop layer is reached thereby planarizing the isolation trenches to complete planarized shallow trench isolation regions in the manufacture of an integrated circuit device.
Abstract:
A method for forming a self-aligned, recessed channel, MOSFET device that alleviates the problems due to short channel and hot carrier effects while reducing inter-electrode capacitance is described. A substrate with an active area encompassed by a shallow trench isolation (STI) region is provided. A mask oxide layer is then patterned and etched to expose the substrate and a portion of the STI region. The surface is etched and the mask oxide layer is eroded away while creating a gate recess in the unmasked area. A thin pad oxide layer is then grown overlying the surface followed by a deposition of a thick silicon nitride layer covering the surface and filling the gate recess. The top surface is planarized exposing the pad oxide layer. An additional oxide layer is grown causing the pad oxide layer to thicken. A portion of the silicon nitride layer is etched away and additional oxide layer is again grown causing the pad oxide layer to further thicken. This forms a tapered oxide layer along the sidewalls of the gate recess. The remaining silicon nitride layer is then removed, re-opening the gate recess. A threshold adjust and punch-through implantation is performed into the substrate below the gate recess. The pad oxide layer is then isotropically etched to remove the oxide layer at the bottom of the gate recess and a gate dielectric layer is grown in the bottom of the gate recess. Gate polysilicon is then deposited covering the top surface and filling the gate recess. The top surface is again planarized to expose the substrate. A screen oxide layer is then deposited, followed by light and heavy S/D implantations and annealing. Metalization and passivation complete the fabrication of the MOS transistor device.
Abstract:
A method for forming an RF inductor of helical shape having high Q and minimum area. The inductor is fabricated of metal or damascened linear segments formed on three levels of intermetal dielectric layers and interconnected by metal filled vias to form the complete helical shape with electrical continuity.
Abstract:
A new method is provided for the creation of contact pads to the poly gate of MOS devices. STI regions are formed, layers of gate oxide, poly and SiN are deposited. The poly gate is patterned and etched leaving a layer of SiN on the surface of the gate. An oxide liner is created, an LDD implant is performed, the gate spacers are created and source/drain region implants are performed. A layer of titanium is deposited and annealed, a salicide etchback is performed to the layer of titanium creating silicided surfaces over the source and drain regions. Inter level dielectric (ILD) is deposited, the layer of ILD is polished down to the SiN layer on the top surface of the gate. The layer of SiN is removed creating a recessed gate structure. A stack of layers of titanium-amorphous silicon-titanium (Ti/Si/Ti) or a layer of WSix is deposited over the layer of ILD filling the recess on top of the gate with Ti/Si/Ti. This Ti/Si/Ti (or WSix) is patterned and etched forming a Ti/Si/Ti stack (or layer of WSix) that partially overlays the layer of ILD while also penetrating the recessed opening of the gate electrode. The layer of Ti/Si/Ti is silicided and forms the contact pad to the gate structure.
Abstract translation:提供了一种用于向MOS器件的多晶硅栅极创建接触焊盘的新方法。 形成STI区,沉积栅氧化层,聚和SiN层。 多晶硅栅极被图案化和蚀刻,在栅极的表面上留下一层SiN层。 产生氧化物衬垫,执行LDD注入,产生栅极间隔物并执行源极/漏极区域注入。 沉积并退火一层钛,对源层和漏极区产生硅化表面的钛层进行自对准硅蚀刻蚀刻。 层间电介质(ILD)被沉积,ILD层被抛光到栅极顶表面上的SiN层。 去除SiN层,产生凹陷的栅极结构。 在TiD / Si / Ti上在栅极顶部填充凹槽的ILD层上沉积一叠钛 - 非晶硅 - 钛(Ti / Si / Ti)或一层WSix层。 该Ti / Si / Ti(或WSix)被图案化和蚀刻形成Ti / Si / Ti叠层(或WSix层),其部分覆盖ILD层,同时也穿过栅电极的凹入开口。 Ti / Si / Ti层被硅化并形成与栅极结构的接触焊盘。
Abstract:
A new method of forming MOS transistors has been achieved. A pad oxide layer is grown. A silicon nitride layer is deposited. Trenches are etched for planned STI. A trench liner is grown inside of the trenches. A trench oxide layer is deposited filling the trenches. The trench oxide layer is polished down to complete the STI. The same silicon nitride layer is patterned to form dummy gates. A gate liner layer is deposited. Ions are implanted to form lightly doped drain junctions. Sidewall spacers are formed adjacent to the dummy gate electrodes and the shallow trench isolations. Ions are implanted to form the drain and source junctions. An epitaxial silicon layer is grown overlying the source and drain junctions. A metal layer is deposited. The epitaxial silicon layer is converted into sulicide to form silicided source and drain contacts. An interlevel dielectric layer is deposited and polished down to the dummy gates. The dummy gates are etched away to form openings for the planned transistor gates. A gate oxide layer is deposited lining the transistor gate openings. A gate electrode layer is deposited to fill the transistor gate openings. The gate electrode layer is patterned to complete the transistor gates.
Abstract:
A method of forming shallow trench isolations is achieved. STI structures so formed do not exhibit isolation oxide thinning due to dishing and erosion problems during the oxide CMP process. A silicon substrate is provided. A first dielectric layer is formed overlying the silicon substrate. A silicon nitride layer is deposited. The silicon nitride layer, the first dielectric layer, and the silicon substrate are etched to form trenches for planned shallow trench isolations. A second dielectric layer is deposited overlying the silicon nitride layer and the trenches. The second dielectric layer is etched to form sidewall spacers inside the trenches. A silicon layer is selectively grown overlying the silicon substrate only where the silicon substrate is exposed in the trenches, and wherein the step of growing is stopped before the silicon layer exceeds the top surface of the silicon nitride layer. A third dielectric layer is deposited overlying the silicon nitride layer, the sidewall spacers, and the silicon layer. The third dielectric layer is polished down to the top surface of the silicon nitride layer to complete the shallow trench isolations where the silicon nitride layer acts as a polishing stop, and the integrated circuit device is completed.
Abstract:
A method and structure for slots in wide lines to reduce stress. An example embodiment method and structure for is an interconnect structure comprising: interconnect comprising a wide line. The wide line has a first slot. The first slot is spaced a first distance from a via plug so that the first slot relieves stress on the wide line and the via plug. The via plug can contact the wide line from above or below. Another example embodiment is a dual damascene interconnect structure comprising: an dual damascene shaped interconnect comprising a via plug, a first slot and a wide line. The wide line has the first slot. The first slot is spaced a first distance from the via plug so that the first slot relieves stress on the wide line and the via plug.
Abstract:
An integrated circuit is provided having a base with a first dielectric layer formed thereon. A second dielectric layer is formed over the first dielectric layer. A third dielectric layer is formed in spaced-apart strips over the second dielectric layer. A first trench opening is formed through the first and second dielectric layers between the spaced-apart strips of the third dielectric layer. A second trench opening is formed contiguously with the first trench opening through the first dielectric layer between the spaced-apart strips of the third dielectric layer. Conductor metals in the trench openings form self-aligned trench interconnects.