公开(公告)号：US20210257481A1

公开(公告)日：2021-08-19

申请号：US16943687

申请日：2020-07-30

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pin Chia Su ,  Ying Hsin Lu ,  I-Shan Huang

IPC: H01L29/66 ,  H01L29/78 ,  H01L21/8234

Abstract: A method includes forming a dummy gate stack over a fin protruding from a semiconductor substrate, forming gate spacers on sidewalls of the dummy gate stack, forming source/features over portions of the fin, forming a gate trench between the gate spacers, which includes trimming top portions of the gate spacers to form a funnel-like opening in the gate trench, and forming a metal gate structure in the gate trench. A semiconductor structure includes a fin protruding from a substrate, a metal gate structure disposed over the fin, gate spacers disposed on sidewalls of the metal gate structure, where a top surface of each gate spacer is angled toward the semiconductor fin, a dielectric layer disposed over the top surface of each gate spacer, and a conductive feature disposed between the gate spacers to contact the metal gate structure, where sidewalls of the conductive feature contact the dielectric layer.

公开(公告)号：US20210159326A1

公开(公告)日：2021-05-27

申请号：US16882014

申请日：2020-05-22

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pin Chia Su ,  Ying Hsin Lu ,  Ling-Sung Wang

IPC: H01L29/66 ,  H01L29/08 ,  H01L29/78

Abstract: A method includes forming a dummy gate stack over a semiconductor region, removing the dummy gate stack to form a trench between gate spacers, forming a replacement gate dielectric extending into the trench, and forming a replacement gate electrode on the replacement gate dielectric. The forming the replacement gate electrode includes depositing a metal-containing layer. The depositing the metal-containing layer includes depositing a lower layer having a first average grain size, and depositing an upper layer over the lower layer. The lower layer and the upper layer are formed of a same material, and the upper layer has a second average grain size greater than the first average grain size. Source and drain regions are formed on opposing sides of the replacement gate electrode.

公开(公告)号：US20200083114A1

公开(公告)日：2020-03-12

申请号：US16684765

申请日：2019-11-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Zoe Chen ,  Ching-Hwanq Su ,  Cheng-Lung Hung ,  Cheng-Yen Tsai ,  Da-Yuan Lee ,  Hsin-Yi Lee ,  Weng Chang ,  Wei-Chin Lee

IPC: H01L21/8238 ,  H01L27/092 ,  H01L29/10

Abstract: Generally, the present disclosure provides example embodiments relating to tuning threshold voltages in transistor devices and the transistor devices formed thereby. Various examples implementing various mechanisms for tuning threshold voltages are described. In an example method, a gate dielectric layer is deposited over an active area in a device region of a substrate. A dipole layer is deposited over the gate dielectric layer in the device region. A dipole dopant species is diffused from the dipole layer into the gate dielectric layer in the device region.

公开(公告)号：US12142531B2

公开(公告)日：2024-11-12

申请号：US17661576

申请日：2022-05-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Chung-Chiang Wu ,  Tai-Wei Hwang ,  Hung-Chin Chung ,  Wei-Chin Lee ,  Da-Yuan Lee ,  Ching-Hwanq Su ,  Yin-Chuan Chuang ,  Kuan-Ting Liu

IPC: H01L21/8234 ,  H01L21/02 ,  H01L27/088 ,  H01L29/51

Abstract: Embodiments disclosed herein relate to a pre-deposition treatment of materials utilized in metal gates of different transistors on a semiconductor substrate. In an embodiment, a method includes exposing a first metal-containing layer of a first device and a second metal-containing layer of a second device to a reactant to form respective monolayers on the first and second metal-containing layers. The first and second devices are on a substrate. The first device includes a first gate structure including the first metal-containing layer. The second device includes a second gate structure including the second metal-containing layer different from the second metal-containing layer. The monolayers on the first and second metal-containing layers are exposed to an oxidant to provide a hydroxyl group (—OH) terminated surface for the monolayers. Thereafter, a third metal-containing layer is formed on the —OH terminated surfaces of the monolayers on the first and second metal-containing layers.

公开(公告)号：US20240363734A1

公开(公告)日：2024-10-31

申请号：US18770088

申请日：2024-07-11

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pin Chia Su ,  Ying Hsin Lu ,  Ling-Sung Wang

IPC: H01L29/66 ,  H01L21/28 ,  H01L21/762 ,  H01L21/768 ,  H01L21/8234 ,  H01L29/08 ,  H01L29/49 ,  H01L29/78

CPC classification number: H01L29/66795 ,  H01L21/28088 ,  H01L21/76877 ,  H01L21/82345 ,  H01L29/0847 ,  H01L29/4966 ,  H01L29/66545 ,  H01L29/785 ,  H01L29/7851 ,  H01L21/76224 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823437 ,  H01L21/823481

Abstract: A method includes forming a dummy gate stack over a semiconductor region, removing the dummy gate stack to form a trench between gate spacers, forming a replacement gate dielectric extending into the trench, and forming a replacement gate electrode on the replacement gate dielectric. The forming the replacement gate electrode includes depositing a metal-containing layer. The depositing the metal-containing layer includes depositing a lower layer having a first average grain size, and depositing an upper layer over the lower layer. The lower layer and the upper layer are formed of a same material, and the upper layer has a second average grain size greater than the first average grain size. Source and drain regions are formed on opposing sides of the replacement gate electrode.

公开(公告)号：US20240347614A1

公开(公告)日：2024-10-17

申请号：US18752321

申请日：2024-06-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ying Hsin Lu ,  Ching-Hwanq Su ,  Pin Chia Su ,  Ling-Sung Wang

IPC: H01L29/423 ,  H01L27/088 ,  H01L29/40 ,  H01L29/786

CPC classification number: H01L29/42376 ,  H01L27/088 ,  H01L29/404 ,  H01L29/42392 ,  H01L29/78696

Abstract: The present disclosure provides a semiconductor structure in accordance with some embodiment. The semiconductor structure includes a semiconductor substrate having a first circuit region and a second circuit region; active regions extended from the semiconductor substrate and surrounded by isolation features; first transistors that include first gate stacks formed on the active regions and disposed in the first circuit region, the first gate stacks having a first gate pitch less than a reference pitch; and second transistors that include second gate stacks formed on the active regions and disposed in the second circuit region, the second gate stacks having a second pitch greater than the reference pitch. The second transistors are high-frequency transistors and the first transistors are logic transistors.

公开(公告)号：US12113120B2

公开(公告)日：2024-10-08

申请号：US17813814

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pin Chia Su ,  Ying Hsin Lu ,  Ling-Sung Wang

IPC: H01L29/08 ,  H01L21/28 ,  H01L21/768 ,  H01L21/8234 ,  H01L29/49 ,  H01L29/66 ,  H01L29/78 ,  H01L21/762

CPC classification number: H01L29/66795 ,  H01L21/28088 ,  H01L21/76877 ,  H01L21/82345 ,  H01L29/0847 ,  H01L29/4966 ,  H01L29/66545 ,  H01L29/785 ,  H01L29/7851 ,  H01L21/76224 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823437 ,  H01L21/823481

Abstract: A method includes forming a dummy gate stack over a semiconductor region, removing the dummy gate stack to form a trench between gate spacers, forming a replacement gate dielectric extending into the trench, and forming a replacement gate electrode on the replacement gate dielectric. The forming the replacement gate electrode includes depositing a metal-containing layer. The depositing the metal-containing layer includes depositing a lower layer having a first average grain size, and depositing an upper layer over the lower layer. The lower layer and the upper layer are formed of a same material, and the upper layer has a second average grain size greater than the first average grain size. Source and drain regions are formed on opposing sides of the replacement gate electrode.

公开(公告)号：US20240304725A1

公开(公告)日：2024-09-12

申请号：US18669624

申请日：2024-05-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yu-Sheng Wang ,  Chi-Cheng Hung ,  Chia-Ching Lee ,  Chung-Chiang Wu ,  Ching-Hwanq Su

IPC: H01L29/78 ,  H01L29/49 ,  H01L29/51 ,  H01L29/66

CPC classification number: H01L29/7851 ,  H01L29/4966 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/513 ,  H01L29/517 ,  H01L29/665

Abstract: A method includes forming a first semiconductor fin protruding from a substrate and forming a gate stack over the first semiconductor fin. Forming the gate stack includes depositing a gate dielectric layer over the first semiconductor fin, depositing a first seed layer over the gate dielectric layer, depositing a second seed layer over the first seed layer, wherein the second seed layer has a different structure than the first seed layer, and depositing a conductive layer over the second seed layer, wherein the first seed layer, the second seed layer, and the conductive layer include the same conductive material. The method also includes forming source and drain regions adjacent the gate stack.

公开(公告)号：US11961891B2

公开(公告)日：2024-04-16

申请号：US17700172

申请日：2022-03-21

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Ru-Shang Hsiao ,  Ching-Hwanq Su ,  Pohan Kung ,  Ying Hsin Lu ,  I-Shan Huang

IPC: H01L29/423 ,  H01L29/40 ,  H01L29/49 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/42372 ,  H01L29/401 ,  H01L29/42376 ,  H01L29/4958 ,  H01L29/66545 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/7851

Abstract: A semiconductor device includes a channel component of a transistor and a gate component disposed over the channel component. The gate component includes: a dielectric layer, a first work function metal layer disposed over the dielectric layer, a fill-metal layer disposed over the first work function metal layer, and a second work function metal layer disposed over the fill-metal layer.

公开(公告)号：US20240021471A1

公开(公告)日：2024-01-18

申请号：US18359016

申请日：2023-07-26

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Chiang Wu ,  Hsueh Wen Tsau ,  Chia-Ching Lee ,  Cheng-Lung Hung ,  Ching-Hwanq Su

IPC: H01L21/768 ,  H01L29/66 ,  H01L23/532 ,  H01L29/78 ,  H01L23/535

CPC classification number: H01L21/76871 ,  H01L29/66795 ,  H01L21/76805 ,  H01L21/76843 ,  H01L21/76862 ,  H01L23/53266 ,  H01L21/76889 ,  H01L21/76895 ,  H01L29/7851 ,  H01L23/535 ,  H01L21/7684

Abstract: A method includes forming an opening in a dielectric layer, depositing a seed layer in the opening, wherein first portions of the seed layer have a first concentration of impurities, exposing the first portions of the seed layer to a plasma, wherein after exposure to the plasma the first portions have a second concentration of impurities that is less than the first concentration of impurities, and filling the opening with a conductive material to form a conductive feature. In an embodiment, the seed layer includes tungsten, and the conductive material includes tungsten. In an embodiment, the impurities include boron.