Abstract:
A process and a system for reforming and upgrading a heavy naphtha feedstock may include dehydrogenating naphthenes in the heavy naphtha feedstock to form a first effluent stream comprising aromatics and then separating the aromatics via extraction from the produced first effluent stream to produce a second effluent stream containing raffinate paraffins. The process may then include subjecting the second effluent stream to cyclization reactions to produce a third effluent stream comprising aromatics and then combining the first effluent stream and the third effluent stream prior to extraction.
Abstract:
Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally wax comprising a naphtha/diesel and heavy fraction, and char. The pyrolysis oil is passed to a refinery FCC unit from which a liquid petroleum gas C3 olefin/paraffin mixture fraction is recovered, as well as a C4 olefin/paraffin mixture fraction. The liquid petroleum gas C3 olefin/paraffin mixture fraction is passed to a steam cracker for ethylene production. The C4 olefin/paraffin mixture fraction is passed to a refinery alkylation unit, from which a n-butane and naphtha feed for a stream cracker to produce ethylene is recovered.
Abstract:
A process for refining naphtha that results in an improved octane value in a subsequent gasoline blend. Certain embodiments include separating a naphtha feed into light naphtha and heavy naphtha; separating the heavy naphtha into a paraffin stream and non-paraffin stream; introducing the light naphtha to a first isomerization unit, introducing the paraffin stream to a second isomerization unit; introducing the non-paraffin stream to a reforming unit and combining the resulting effluents to form a gasoline blend. The resulting gasoline blend has improved characteristics over gasoline blends that are made without introducing the paraffin stream to a second isomerization unit.
Abstract:
One exemplary embodiment can be an apparatus for isomerizing a hydrocarbon stream rich in a C4 hydrocarbon and/or at least one of a C5 and C6 hydrocarbon. The apparatus can include: a first drier and a second drier adapted to receive a fluid including at least one reactant; and a reaction zone communicating with the first drier to receive the fluid including at least one reactant and with the second drier to receive the regenerant. Generally, the first drier operates at a first condition to dry the fluid including at least one reactant and the second drier operates at a second condition during regeneration with a regenerant. The regenerant can pass through a fluid tapering device for regulating the flow of the regenerant to the reaction zone.
Abstract:
One exemplary embodiment can be a process for producing a reformate by combining a stream having an effective amount of n-butane and a stream having an effective amount of naphtha for reforming. Generally, the naphtha has not less than about 95%, by weight, of one or more compounds having a boiling point of about 38—about 260° C. as determined by ASTM D86-07. The process can include introducing the combined stream to a reforming reaction zone. Typically, the combined stream has an n-butane:naphtha mass ratio of about 0.10:1.00—about 1.00:1.00.
Abstract:
A process is disclosed for converting heavy hydrocarbons into light hydrocarbons which comprises contacting, in a first zone, a heavy hydrocarbon having an API gravity at 25.degree. C. of less than about 20, such as Boscan heavy crude oil and tar sand bitumen, with a liquid comprising water, in the absence of externally added catalyst and hydrogen, while maintaining the first zone at a temperature between 400.degree. and about 480.degree. C. and at a pressure at least about 690 kPa (about 100 psig, about 6.76 atm) and less than about 5,000 kPa (about 725 psig, about 148 atm), for a contact time under continuous flow conditions sufficient to produce a uniform (i.e., intimate) reaction mixture; forwarding the uniform reaction mixture to a second zone wherein the temperature and pressure conditions of the first zone are maintained at substantially steady state conditions for a time sufficient to separate the uniform mixture into a residue and a phase comprising light hydrocarbons, gas and water, withdrawing the residue and said phase from the second zone; and recovering a light hydrocarbon product having an API gravity at 25.degree. C. of greater than about 20 and substantially free of vanadium and nickel values, i.e., less than 50 ppm, preferably less than 10 or 5 ppm, a gaseous product, and a residue.
Abstract:
Method and apparatus for converting components of natural gas liquids to aromatic compounds by certain pyrolysis and recycle steps wherein the ultimate yield of light aromatics is maximized while the compression and other costs are minimized.
Abstract:
A process for producing light olefins comprising thermal cracking. Hydrocracked streams are thermally cracked in a steam cracker to produce light olefins. A pyrolysis gas stream is separated into a light stream and a heavy stream. A light stream is separated into an aromatic naphtha stream and a non-aromatic naphtha stream. The aromatics can be saturated and thermally cracked. The integrated process may be employed to obtain olefin products of high value from a crude stream.
Abstract:
Provided in one embodiment is a continuous process for converting waste plastic into recycle for polyethylene polymerization. The process comprises selecting waste plastics containing polyethylene and/or polypropylene, and passing the waste plastics through a pyrolysis reactor to thermally crack at least a portion of the polyolefin waste and produce a pyrolyzed effluent. The pyrolyzed effluent is separated into offgas, a pyrolysis oil and optionally wax comprising a naphtha/diesel and heavy fraction, and char. The pyrolysis oil is passed to a refinery FCC unit from which a liquid petroleum gas C3 olefin/paraffin mixture fraction is recovered, as well as a C4 olefin/paraffin mixture fraction. The liquid petroleum gas C3 olefin/paraffin mixture fraction is passed to a steam cracker for ethylene production. The C4 olefin/paraffin mixture fraction is passed to a refinery alkylation unit, from which a n-butane and naphtha feed for a stream cracker to produce ethylene is recovered.
Abstract:
Process scheme configurations are disclosed that enable deep hydrogenation of middle distillates. The hydrogenated middle distillates are processed in a steam cracker for conversion into light olefins. Feeds to the deep hydrogenation zone include diesel range streams from a diesel hydrotreating zone, a gas oil hydroprocessing zone, and/or a vacuum residue hydrocracking zone. The deep hydrogenation zone operates under conditions effective to reduce aromatic content in a diesel range feedstream from a range of about 10-40 wt % or greater, to a hydrogenated distillate range intermediate product having an aromatic content of less than about 5-0.5 wt %.