Abstract:
A method of producing a friction component of a multilayer structure in which each layer can be formed so as to have a specified thickness. The method includes the steps of: using a slide plate having a void of a predetermined shape formed therein in such a way that an output port is open over the void in the slide plate, moving the slide plate in the horizontal direction to allow the output port to be used as a leveling plate to sufficiently fill the void with the powdery material, moving the void beneath a molding box, feeding a predetermined amount of final powdery material into the molding box; and executing either pressurization or a combination of pressurization and heating between a plunger and a fixed mold to temporarily mold or mold a friction component of a multilayer structure.
Abstract:
A coupling apparatus couples a container of colorant to a feeder structure for a polymer processing machine. The coupling apparatus includes a tubular structure with an outlet portion that engages the feeder structure, and an inlet portion that receives and supports the container above the outlet portion. The inlet portion has an upright position in which it supports the container in an overturned position from which the colorant can flow out of the container under the force of gravity. A joint, which is preferably a hinge, supports the inlet portion for movement to an overturned position. The inlet portion can then receive the container in an upright position from which the colorant will not spill from the container. Preferably, a releaseable locking device interacts with the joint to retain the inlet portion of the tubular structure releaseably in its upright position. Moreover, the inlet portion of the tubular structure is preferably moveable relative to the output portion rotationally about a vertical axis when the inlet portion is in its upright position. This enables the container to swivel to a convenient position about the vertical axis. A clamp retains the container releaseably in a selected position about the vertical axis by blocking such rotational movement of the inlet portion.
Abstract:
A powder feed apparatus and a control method thereof for a powder molding press wherein in feeding powder from a hopper of the powder feed apparatus to a feeder slidably disposed on a die plate of the press proper and charging powder into a die in the die plate the feeder is electronically controlled to a correct position on the die. Powder is fed from a powder feed apparatus into a feeder slidably disposed on a die plate of a press proper and a feeder drive motor is servo-controlled by an output obtained by comparing detection outputs from a position detector for detecting the vertical position of the die plate of the press proper and a position detector for detecting the position of the feeder in its sliding direction. As a result, it is possible to avoid the trouble of changing cams or inserting insert cams every time the shape of the compact being molded changes and it is possible to easily make changes to the movement speed of the feeder in correspondence with changes to the compact.
Abstract:
A powder feed system for delivering a quantity of particulate material to a die cavity of a powder press is provided. The powder press has a table-like platen surface which is flush with and surrounds a die in which the die cavity sits, an upper punch appending from an upper ram and a lower punch. The powder feed delivery system includes a receptacle for receiving and delivering particulate material to the cavity. The receptacle has an ingress through which particulate material is received under pressure and an egress for registering with the interior of the cavity and through which particulate material is delivered under pressure from a feed conduit to the cavity. The feed conduit is attached at a first end to the receptacle ingress. At least one pressure generator is attached to a top end of a pressure vessel attached at a second end to the feed conduit. The pressure generator provides supra atmospheric pressure to push particulate material from the vessel into the die cavity when the die cavity is sealed from the atmosphere. The pressure generator is optionally used to fluidize the particulate material within the die cavity to create a substantially uniform density distribution of the particulate material within the cavity. At least one exhaust portal is provided for releasing pressure from within the die cavity.
Abstract:
A method of carrying preforms of frictional material, in which a preform 2 of a frictional material is carried so as to be put into a heat middle mold 8b of a heat mold 8 after the frictional material is preformed with a preforming mold 1, the preforming upper mold 1a is moved down so that the preform 2 held in a preforming middle mold 1b is pushed from above into a through storage hole 4a of a carrier 4, and the heat upper mold 8a is moved down after this carrier 4 is carried to above the heat middle mold 8b so that the preform 2 is pushed into the heat middle mold 8b from the lower portion of the storage hole 4a of the carrier 4.
Abstract:
An apparatus for molding electronic components. The single-strip molding apparatus has a mold die formed from two mold halves which are movable relative to each other and can be closed upon one another. A leadframe for the component to be molded is placed into a recess in one of the mold halves. Molding material is heated and forced under pressure into the recess containing the leadframe. After the component is molded the mold is opened and the upper half of the mold is cleaned by a combined cleaning-discharge unit. Upon the return stroke of the cleaning-discharge unit, the molded component is removed and the lower half of the mold is cleaned.
Abstract:
An apparatus and a method of making brake pads (60) having the step of heat preforming a plurality of dosages (39) of a friction material for brake pads (60) to obtain a plurality of blanks (61) on which respective metal holders (53) are then placed, and the step of hot molding, individually and simultaneously, such blanks (61) to form a plurality of brake pads (60).
Abstract:
A method of and apparatus for preforming moldable compositions of fibrous materials and a binder in which the preform had portions along its width having different thicknesses corresponding to different thicknesses of the final molded product. Initially the composition is formed into a mat which has a thickness at least equal to the thickest portion of the preform, and then excess material is removed from across the width of the mat by scalping rolls to develop the contoured preform having different thicknesses. Each section of the mat having a different thickness is weighed separately to insure proper density of that section of the mat. Following the weighing step, the mat is again shaped into the contoured preform and placed into a mold for a subsequent heating and pressing operation.