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公开(公告)号:US12186985B2
公开(公告)日:2025-01-07
申请号:US18310151
申请日:2023-05-01
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B29C64/264 , B22F3/24 , B22F10/00 , B22F10/28 , B22F10/34 , B22F10/36 , B22F10/70 , B22F12/00 , B22F12/30 , B22F12/33 , B22F12/44 , B22F12/70 , B22F12/88 , B22F12/90 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/16 , B23K26/36 , B23K26/70 , B23K37/04 , B29C64/153 , B29C64/268 , B29C64/386 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02B26/08 , G02F1/01 , G02F1/1333 , G02F1/135 , H01S5/00 , B22F10/10 , B22F10/32 , B22F10/47 , B22F10/50 , B22F10/64 , B22F10/73 , B22F12/17 , B22F12/20 , B22F12/41 , B22F12/45 , B22F12/53 , B23K26/00 , B23K26/082 , B23K26/342 , B23K101/00 , B23K101/02 , B23K101/24 , B23K103/00 , B25J11/00 , B28B1/00 , B29K105/00 , B33Y30/00 , B33Y99/00 , G02B27/00 , G02B27/09 , G02B27/10 , G02B27/14 , G02B27/28 , G05B17/02 , G07C3/14 , H01S5/40
Abstract: An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved structure formation, part creation and manipulation, use of multiple additive manufacturing systems, and high throughput manufacturing methods suitable for automated or semi-automated factories are also disclosed.
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公开(公告)号:US12042992B2
公开(公告)日:2024-07-23
申请号:US17988540
申请日:2022-11-16
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B29C64/264 , B22F3/24 , B22F10/00 , B22F10/28 , B22F10/34 , B22F10/36 , B22F10/70 , B22F12/00 , B22F12/30 , B22F12/33 , B22F12/44 , B22F12/70 , B22F12/88 , B22F12/90 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/16 , B23K26/36 , B23K26/70 , B23K37/04 , B25J11/00 , B29C64/153 , B29C64/268 , B29C64/386 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02B26/08 , G02B27/10 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , H01S5/00 , H01S5/40 , B22F10/10 , B22F10/32 , B22F10/47 , B22F10/50 , B22F10/64 , B22F10/73 , B22F12/17 , B22F12/20 , B22F12/41 , B22F12/45 , B22F12/53 , B23K26/00 , B23K26/082 , B23K26/342 , B23K101/00 , B23K101/02 , B23K101/24 , B23K103/00 , B28B1/00 , B29K105/00 , B33Y30/00 , G02B27/00 , G02B27/09 , G02B27/14 , G02B27/28 , G07C3/14
CPC classification number: B29C64/264 , B22F3/24 , B22F10/00 , B22F10/28 , B22F10/34 , B22F10/36 , B22F10/70 , B22F12/00 , B22F12/226 , B22F12/30 , B22F12/33 , B22F12/38 , B22F12/44 , B22F12/70 , B22F12/88 , B22F12/90 , B23K15/0006 , B23K15/0013 , B23K15/002 , B23K15/0026 , B23K15/0093 , B23K15/06 , B23K26/03 , B23K26/032 , B23K26/083 , B23K26/0846 , B23K26/1224 , B23K26/123 , B23K26/127 , B23K26/142 , B23K26/144 , B23K26/16 , B23K26/36 , B23K26/702 , B23K26/703 , B23K26/704 , B23K37/0426 , B25J11/00 , B29C64/153 , B29C64/268 , B29C64/386 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , G02B7/14 , G02B7/16 , G02B7/1827 , G02B15/04 , G02B15/10 , G02B19/0028 , G02B19/0047 , G02B26/0816 , G02B27/108 , G02F1/0136 , G02F1/133362 , G02F1/135 , G05B17/02 , H01S5/005 , H01S5/4012 , B22F2003/247 , B22F2003/248 , B22F10/10 , B22F10/32 , B22F10/47 , B22F10/50 , B22F10/64 , B22F10/73 , B22F12/17 , B22F12/20 , B22F12/222 , B22F12/41 , B22F12/45 , B22F12/53 , B22F2998/10 , B22F2999/00 , B23K15/0086 , B23K26/0006 , B23K26/082 , B23K26/342 , B23K37/0408 , B23K2101/001 , B23K2101/008 , B23K2101/02 , B23K2101/24 , B23K2103/00 , B23K2103/42 , B23K2103/50 , B28B1/001 , B29K2105/251 , B33Y30/00 , G02B27/0068 , G02B27/0905 , G02B27/141 , G02B27/283 , G02B27/286 , G05B2219/49023 , G07C3/146 , Y02P10/25 , Y02P80/40 , B22F2999/00 , B22F10/00 , B22F2203/03 , B22F2999/00 , B22F12/41 , B22F2203/03 , B22F2999/00 , B22F10/20 , B22F2203/03
Abstract: A method of additive manufacture suitable for large and high resolution structures is disclosed. The method may include sequentially advancing each portion of a continuous part in the longitudinal direction from a first zone to a second zone. In the first zone, selected granules of a granular material may be amalgamated. In the second zone, unamalgamated granules of the granular material may be removed. The method may further include advancing a first portion of the continuous part from the second zone to a third zone while (1) a last portion of the continuous part is formed within the first zone and (2) the first portion is maintained in the same position in the lateral and transverse directions that the first portion occupied within the first zone and the second zone.
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公开(公告)号:US20230311413A1
公开(公告)日:2023-10-05
申请号:US18310151
申请日:2023-05-01
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B29C64/264 , B29C64/153 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/70 , B29C64/386 , B29C64/268 , B22F3/24 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/16 , B23K26/36 , B23K37/04 , B25J11/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , H01S5/40 , B22F10/00 , H01S5/00 , B22F12/33 , B22F12/44 , B22F12/70 , B22F12/00 , G02B27/10 , B22F10/28 , B22F10/70 , B22F12/30 , B22F12/88 , B22F12/90 , B22F10/34 , B22F10/36 , G02B26/08
CPC classification number: B29C64/264 , B29C64/153 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , B23K26/1224 , B23K26/142 , B23K26/144 , B23K26/702 , B23K26/703 , B23K26/704 , B29C64/386 , B29C64/268 , B22F3/24 , B23K15/0006 , B23K15/0013 , B23K15/002 , B23K15/0026 , B23K15/0093 , B23K15/06 , B23K26/03 , B23K26/032 , B23K26/083 , B23K26/0846 , B23K26/123 , B23K26/127 , B23K26/16 , B23K26/36 , B23K37/0426 , B25J11/00 , G02B7/14 , G02B7/16 , G02B7/1827 , G02B15/04 , G02B15/10 , G02B19/0028 , G02B19/0047 , G02F1/0136 , G02F1/133362 , G02F1/135 , G05B17/02 , H01S5/4012 , B22F10/00 , H01S5/005 , B22F12/33 , B22F12/44 , B22F12/70 , B22F12/38 , G02B27/108 , B22F10/28 , B22F10/70 , B22F12/226 , B22F12/30 , B22F12/88 , B22F12/90 , B22F10/34 , B22F10/36 , B22F12/00 , G02B26/0816 , B23K15/0086 , B23K26/0006
Abstract: An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved structure formation, part creation and manipulation, use of multiple additive manufacturing systems, and high throughput manufacturing methods suitable for automated or semi-automated factories are also disclosed.
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公开(公告)号:US11577347B2
公开(公告)日:2023-02-14
申请号:US17719140
申请日:2022-04-12
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B23K37/04 , B29C64/264 , B29C64/153 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/70 , B29C64/386 , B29C64/268 , B22F3/24 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/16 , B23K26/36 , B25J11/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , H01S5/40 , B22F12/00 , B22F10/00 , H01S5/00 , B22F12/33 , B22F12/44 , B22F12/70 , G02B27/10 , B23K26/00 , B23K26/082 , B23K101/00 , B23K101/24 , B23K103/00 , B23K101/02 , B29K105/00 , G02B27/28 , G07C3/14 , B22F10/10 , B33Y30/00 , B23K26/342 , B28B1/00 , G02B26/08 , G02B27/09 , G02B27/14 , G02B27/00
Abstract: A method and an apparatus for collecting powder samples in real-time in powder bed fusion additive manufacturing may involves an ingester system for in-process collection and characterizations of powder samples. The collection may be performed periodically and uses the results of characterizations for adjustments in the powder bed fusion process. The ingester system of the present disclosure is capable of packaging powder samples collected in real-time into storage containers serving a multitude purposes of audit, process adjustments or actions.
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公开(公告)号:US20170144224A1
公开(公告)日:2017-05-25
申请号:US15336505
申请日:2016-10-27
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
Abstract: An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. Improved structure formation, part creation and manipulation, use of multiple additive manufacturing systems, and high throughput manufacturing methods suitable for automated or semi-automated factories are also disclosed.
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公开(公告)号:US20170123237A1
公开(公告)日:2017-05-04
申请号:US15337201
申请日:2016-10-28
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
Abstract: A method and an apparatus pertaining to recycling and reuse of unwanted light in additive manufacturing can multiplex multiple beams of light including at least one or more beams of light from one or more light sources. The multiple beams of light may be reshaped and blended to provide a first beam of light. A spatial polarization pattern may be applied on the first beam of light to provide a second beam of light. Polarization states of the second beam of light may be split to reflect a third beam of light, which may be reshaped into a fourth beam of light. The fourth beam of light may be introduced as one of the multiple beams of light to result in a fifth beam of light.
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公开(公告)号:US20170120387A1
公开(公告)日:2017-05-04
申请号:US15336581
申请日:2016-10-27
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B23K26/36 , B33Y70/00 , B33Y80/00 , B25J11/00 , B29C67/00 , B28B1/00 , B22F3/105 , B33Y10/00 , B33Y40/00
Abstract: A manipulator device such as a robot arm that is capable of increasing manufacturing throughput for additively manufactured parts, and allows for the manipulation of parts that would be difficult or impossible for a human to move is described. The manipulator can grasp various permanent or temporary additively manufactured manipulation points on a part to enable repositioning or maneuvering of the part.
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公开(公告)号:US20170120336A1
公开(公告)日:2017-05-04
申请号:US15337228
申请日:2016-10-28
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B22F3/105 , B28B1/00 , B33Y10/00 , B33Y30/00 , B23K26/08 , B33Y50/02 , B23K26/342 , B23K26/16 , B23K26/70 , B29C67/00 , B33Y40/00
Abstract: A method of additive manufacture suitable for large and high resolution structures is disclosed. The method may include sequentially advancing each portion of a continuous part in the longitudinal direction from a first zone to a second zone. In the first zone, selected granules of a granular material may be amalgamated. In the second zone, unamalgamated granules of the granular material may be removed. The method may further include advancing a first portion of the continuous part from the second zone to a third zone while (1) a last portion of the continuous part is formed within the first zone and (2) the first portion is maintained in the same position in the lateral and transverse directions that the first portion occupied within the first zone and the second zone.
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公开(公告)号:US20240239046A1
公开(公告)日:2024-07-18
申请号:US18620164
申请日:2024-03-28
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B29C64/264 , B22F3/24 , B22F10/00 , B22F10/28 , B22F10/34 , B22F10/36 , B22F10/70 , B22F12/00 , B22F12/30 , B22F12/33 , B22F12/44 , B22F12/70 , B22F12/88 , B22F12/90 , B23K15/00 , B23K15/06 , B23K26/03 , B23K26/08 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/16 , B23K26/36 , B23K26/70 , B23K37/04 , B25J11/00 , B29C64/153 , B29C64/268 , B29C64/386 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02B26/08 , G02B27/10 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , H01S5/00 , H01S5/40 , B22F10/10 , B22F10/32 , B22F10/47 , B22F10/50 , B22F10/64 , B22F10/73 , B22F12/17 , B22F12/20 , B22F12/41 , B22F12/45 , B22F12/53 , B23K26/00 , B23K26/082 , B23K26/342 , B23K101/00 , B23K101/02 , B23K101/24 , B23K103/00 , B28B1/00 , B29K105/00 , B33Y30/00 , G02B27/00 , G02B27/09 , G02B27/14 , G02B27/28 , G07C3/14
CPC classification number: B29C64/264 , B22F3/24 , B22F10/00 , B22F10/28 , B22F10/34 , B22F10/36 , B22F10/70 , B22F12/00 , B22F12/226 , B22F12/30 , B22F12/33 , B22F12/38 , B22F12/44 , B22F12/70 , B22F12/88 , B22F12/90 , B23K15/0006 , B23K15/0013 , B23K15/002 , B23K15/0026 , B23K15/0093 , B23K15/06 , B23K26/03 , B23K26/032 , B23K26/083 , B23K26/0846 , B23K26/1224 , B23K26/123 , B23K26/127 , B23K26/142 , B23K26/144 , B23K26/16 , B23K26/36 , B23K26/702 , B23K26/703 , B23K26/704 , B23K37/0426 , B25J11/00 , B29C64/153 , B29C64/268 , B29C64/386 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , G02B7/14 , G02B7/16 , G02B7/1827 , G02B15/04 , G02B15/10 , G02B19/0028 , G02B19/0047 , G02B26/0816 , G02B27/108 , G02F1/0136 , G02F1/133362 , G02F1/135 , G05B17/02 , H01S5/005 , H01S5/4012 , B22F2003/247 , B22F2003/248 , B22F10/10 , B22F10/32 , B22F10/47 , B22F10/50 , B22F10/64 , B22F10/73 , B22F12/17 , B22F12/20 , B22F12/222 , B22F12/41 , B22F12/45 , B22F12/53 , B22F2998/10 , B22F2999/00 , B23K15/0086 , B23K26/0006 , B23K26/082 , B23K26/342 , B23K37/0408 , B23K2101/001 , B23K2101/008 , B23K2101/02 , B23K2101/24 , B23K2103/00 , B23K2103/42 , B23K2103/50 , B28B1/001 , B29K2105/251 , B33Y30/00 , G02B27/0068 , G02B27/0905 , G02B27/141 , G02B27/283 , G02B27/286 , G05B2219/49023 , G07C3/146 , Y02P10/25 , Y02P80/40
Abstract: A method and an apparatus pertaining to recycling and reuse of unwanted light in additive manufacturing can multiplex multiple beams of light including at least one or more beams of light from one or more light sources. The multiple beams of light may be reshaped and blended to provide a first beam of light. A spatial polarization pattern may be applied on the first beam of light to provide a second beam of light. Polarization states of the second beam of light may be split to reflect a third beam of light, which may be reshaped into a fourth beam of light. The fourth beam of light may be introduced as one of the multiple beams of light to result in a fifth beam of light.
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公开(公告)号:US20240208143A1
公开(公告)日:2024-06-27
申请号:US18419847
申请日:2024-01-23
Applicant: Seurat Technologies, Inc.
Inventor: James A. DeMuth , Erik Toomre , Francis L. Leard , Kourosh Kamshad , Heiner Fees , Eugene Berdichevsky
IPC: B29C64/264 , B22F3/24 , B22F10/00 , B22F10/10 , B22F10/28 , B22F10/32 , B22F10/34 , B22F10/36 , B22F10/47 , B22F10/50 , B22F10/64 , B22F10/70 , B22F10/73 , B22F12/00 , B22F12/17 , B22F12/20 , B22F12/30 , B22F12/33 , B22F12/41 , B22F12/44 , B22F12/45 , B22F12/53 , B22F12/70 , B22F12/88 , B22F12/90 , B23K15/00 , B23K15/06 , B23K26/00 , B23K26/03 , B23K26/08 , B23K26/082 , B23K26/12 , B23K26/142 , B23K26/144 , B23K26/16 , B23K26/342 , B23K26/36 , B23K26/70 , B23K37/04 , B23K101/00 , B23K101/02 , B23K101/24 , B23K103/00 , B25J11/00 , B28B1/00 , B29C64/153 , B29C64/268 , B29C64/386 , B29K105/00 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , G02B7/14 , G02B7/16 , G02B7/182 , G02B15/04 , G02B15/10 , G02B19/00 , G02B26/08 , G02B27/00 , G02B27/09 , G02B27/10 , G02B27/14 , G02B27/28 , G02F1/01 , G02F1/1333 , G02F1/135 , G05B17/02 , G07C3/14 , H01S5/00 , H01S5/40
CPC classification number: B29C64/264 , B22F3/24 , B22F10/00 , B22F10/28 , B22F10/34 , B22F10/36 , B22F10/70 , B22F12/00 , B22F12/226 , B22F12/30 , B22F12/33 , B22F12/38 , B22F12/44 , B22F12/70 , B22F12/88 , B22F12/90 , B23K15/0006 , B23K15/0013 , B23K15/002 , B23K15/0026 , B23K15/0093 , B23K15/06 , B23K26/03 , B23K26/032 , B23K26/083 , B23K26/0846 , B23K26/1224 , B23K26/123 , B23K26/127 , B23K26/142 , B23K26/144 , B23K26/16 , B23K26/36 , B23K26/702 , B23K26/703 , B23K26/704 , B23K37/0426 , B25J11/00 , B29C64/153 , B29C64/268 , B29C64/386 , B33Y10/00 , B33Y40/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B33Y99/00 , G02B7/14 , G02B7/16 , G02B7/1827 , G02B15/04 , G02B15/10 , G02B19/0028 , G02B19/0047 , G02B26/0816 , G02B27/108 , G02F1/0136 , G02F1/133362 , G02F1/135 , G05B17/02 , H01S5/005 , H01S5/4012 , B22F2003/247 , B22F2003/248 , B22F10/10 , B22F10/32 , B22F10/47 , B22F10/50 , B22F10/64 , B22F10/73 , B22F12/17 , B22F12/20 , B22F12/222 , B22F12/41 , B22F12/45 , B22F12/53 , B22F2998/10 , B22F2999/00 , B23K15/0086 , B23K26/0006 , B23K26/082 , B23K26/342 , B23K37/0408 , B23K2101/001 , B23K2101/008 , B23K2101/02 , B23K2101/24 , B23K2103/00 , B23K2103/42 , B23K2103/50 , B28B1/001 , B29K2105/251 , B33Y30/00 , G02B27/0068 , G02B27/0905 , G02B27/141 , G02B27/283 , G02B27/286 , G05B2219/49023 , G07C3/146 , Y02P10/25 , Y02P80/40
Abstract: A method and an apparatus for collecting a powdered material after a print job in powder bed fusion additive manufacturing may involve a build platform supporting a powder bed capable of tilting, inverting, and shaking to separate the powder bed substantially from the build platform in a hopper. The powdered material may be collected in a hopper for reuse in later print jobs. The powder collecting process may be automated to increase efficiency of powder bed fusion additive manufacturing.
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