Abstract:
A system for repairing pillar bumps includes a pillar bump repair device that is adapted to form a plurality of strain-relieving notches in a pillar bump that is positioned above a metallization system of a semiconductor chip. The system further includes a pillar bump support device that is adapted to substantially support the pillar bump while the pillar bump repair device is forming each of the plurality of strain-relieving notches.
Abstract:
A semiconductor device includes a recess defined in a dielectric layer, the recess having an upper sidewall portion extending to an upper corner of the recess and a lower sidewall portion below the upper sidewall portion. An interconnect structure is positioned in the recess. The interconnect structure includes a continuous liner layer having upper and lower layer portions positioned laterally adjacent to the upper and lower sidewall portions, respectively. The upper layer portion includes an alloy of a first transition metal and a second transition metal and the lower layer portion includes the second transition metal but not the first transition metal. The interconnect structure also includes a fill material substantially filling the recess, wherein the second transition metal has a higher wettability for the fill material than the alloy.
Abstract:
A semiconductor device includes a recess defined in a dielectric layer and an interconnect structure defined in the recess. The interconnect structure includes a first barrier layer lining the recess, the first barrier layer including an alloy of tantalum and a first transition metal other than tantalum, wherein a first interface between the first barrier layer and the dielectric layer has a first stress level. A second barrier layer is positioned on the first barrier layer, the second barrier layer including at least one of tantalum and tantalum nitride, wherein a second interface between the second barrier layer and the first barrier layer has a second stress level that is less than the first stress level. The interconnect structure further includes a fill material substantially filling the recess.
Abstract:
One illustrative method disclosed herein includes forming a trench/via in a layer of insulating material, forming a barrier system comprised of at least one barrier material and at least two metallic elements, and performing a heating process to form a metal alloy comprised of the at least two metallic elements in the barrier system. Also disclosed is a device that comprises a trench/via in a layer of insulating material, a barrier system positioned in the trench/via, wherein the barrier system comprises at least one barrier material and a metal alloy comprised of at least two metallic elements that are comprised of materials other than the at least one barrier material, and a conductive structure positioned in the trench/via above the barrier system.
Abstract:
One illustrative method disclosed herein includes forming a trench/via in a layer of insulating material, forming a non-continuous layer comprised of a plurality of spaced-apart conductive structures on the layer of insulating material in the trench/via, wherein portions of the layer of insulating material not covered by the plurality of spaced-apart conductive structures remain exposed, forming at least one barrier layer on the non-continuous layer, wherein the barrier layer contacts the spaced-apart conductive structures and the exposed portions of the layer of insulating material, forming at least one liner layer above the barrier layer, and forming a conductive structure in the trench/via above the liner layer.
Abstract:
A system for repairing pillar bumps includes a pillar bump repair device that is adapted to form a plurality of strain-relieving notches in a pillar bump that is positioned above a metallization system of a semiconductor chip. The system further includes a pillar bump support device that is adapted to substantially support the pillar bump while the pillar bump repair device is forming each of the plurality of strain-relieving notches.
Abstract:
A method includes forming an adhesion barrier layer over a dielectric layer formed on a substrate. A first stress level is present across a first interface between the adhesion barrier layer and the dielectric layer. A stress-reducing barrier layer is formed over the adhesion barrier layer. The stress-reducing barrier layer reduces the first stress level to provide a second stress level, less than the first stress level, across a second interface between the adhesion barrier layer, the stress-reducing barrier layer, and the dielectric layer. A metal layer is formed over the stress-reducing barrier layer. The metal layer, adhesion barrier layer, and stress-reducing barrier layer define an interconnect metal stack. Recesses are defined in the interconnect metal stack to expose the dielectric layer. The recesses are filled with a dielectric material, wherein a portion of the interconnect metal stack disposed between adjacent recessed filled with dielectric material defines an interconnect structure.
Abstract:
One illustrative method disclosed herein includes forming a trench/via in a layer of insulating material, forming a non-continuous layer comprised of a plurality of spaced-apart conductive structures on the layer of insulating material in the trench/via, wherein portions of the layer of insulating material not covered by the plurality of spaced-apart conductive structures remain exposed, forming at least one barrier layer on the non-continuous layer, wherein the barrier layer contacts the spaced-apart conductive structures and the exposed portions of the layer of insulating material, forming at least one liner layer above the barrier layer, and forming a conductive structure in the trench/via above the liner layer.
Abstract:
A semiconductor device includes a recess defined in a dielectric layer and an interconnect structure defined in the recess. The interconnect structure includes a first barrier layer lining the recess, the first barrier layer including an alloy of tantalum and a first transition metal other than tantalum, wherein a first interface between the first barrier layer and the dielectric layer has a first stress level. A second barrier layer is positioned on the first barrier layer, the second barrier layer including at least one of tantalum and tantalum nitride, wherein a second interface between the second barrier layer and the first barrier layer has a second stress level that is less than the first stress level. The interconnect structure further includes a fill material substantially filling the recess.
Abstract:
A semiconductor device includes a dielectric layer positioned above a substrate of the semiconductor device and a recess defined in the dielectric layer. An adhesion barrier layer is positioned on and in direct contact with at least the sidewalls of the recess, a barrier layer interface being defined where the adhesion barrier layer directly contacts the dielectric layer. A stress-reducing barrier layer is positioned adjacent to the adhesion barrier layer, wherein the stress-reducing barrier layer is adapted to reduce a stress level across the barrier layer interface from a first stress level to a second stress level that is less than the first stress level. At least one layer of a conductive fill material is positioned over the stress-reducing barrier layer, the at least one layer of the conductive fill material substantially filling the recess.