公开(公告)号：US20210366775A1

公开(公告)日：2021-11-25

申请号：US16877708

申请日：2020-05-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Han Tsai ,  Chung-Chiang Wu ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  H01L27/088 ,  H01L29/49 ,  H01L21/28

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.

公开(公告)号：US11121041B2

公开(公告)日：2021-09-14

申请号：US16684765

申请日：2019-11-15

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Zoe Chen ,  Ching-Hwanq Su ,  Cheng-Lung Hung ,  Cheng-Yen Tsai ,  Da-Yuan Lee ,  Hsin-Yi Lee ,  Weng Chang ,  Wei-Chin Lee

IPC: H01L21/8238 ,  H01L27/092 ,  H01L29/10

Abstract: Generally, the present disclosure provides example embodiments relating to tuning threshold voltages in transistor devices and the transistor devices formed thereby. Various examples implementing various mechanisms for tuning threshold voltages are described. In an example method, a gate dielectric layer is deposited over an active area in a device region of a substrate. A dipole layer is deposited over the gate dielectric layer in the device region. A dipole dopant species is diffused from the dipole layer into the gate dielectric layer in the device region.

公开(公告)号：US09978601B2

公开(公告)日：2018-05-22

申请号：US15192570

申请日：2016-06-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Cheng-Yen Tsai ,  Hsin-Yi Lee ,  Chung-Chiang Wu ,  Da-Yuan Lee ,  Weng Chang ,  Ming-Hsing Tsai

IPC: H01L21/28 ,  H01L21/02 ,  H01L21/768 ,  C23C14/58 ,  C23C16/56 ,  C23C16/455

CPC classification number: H01L21/28105 ,  C23C14/58 ,  C23C14/5846 ,  C23C14/5873 ,  C23C16/45525 ,  C23C16/56 ,  H01L21/02697 ,  H01L21/28088 ,  H01L21/28097 ,  H01L21/28185 ,  H01L21/28194 ,  H01L21/76838 ,  H01L21/76886

Abstract: A method and structure for providing a pre-deposition treatment (e.g., of a work-function layer) to accomplish work function tuning. In various embodiments, a gate dielectric layer is formed over a substrate, and a work-function metal layer is deposited over the gate dielectric layer. In some embodiments, a first in-situ process including a pre-treatment process of the work-function metal layer is performed. By way of example, the pre-treatment process removes an oxidized layer of the work-function metal layer to form a treated work-function metal layer. In some embodiments, after performing the first in-situ process, a second in-situ process including a deposition process of another metal layer over the treated work-function metal layer is performed.

公开(公告)号：US12176401B2

公开(公告)日：2024-12-24

申请号：US18446681

申请日：2023-08-09

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/00 ,  H01L21/28 ,  H01L21/8234 ,  H01L27/088 ,  H01L29/06 ,  H01L29/40 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

Abstract: A method includes forming a dummy gate stack over a semiconductor region, forming epitaxial source/drain regions on opposite sides of the dummy gate stack, removing the dummy gate stack to form a trench, depositing a gate dielectric layer extending into the trench, and depositing a work-function layer over the gate dielectric layer. The work-function layer comprises a seam therein. A silicon-containing layer is deposited to fill the seam. A planarization process is performed to remove excess portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer. Remaining portions of the silicon-containing layer, the work-function layer, and the gate dielectric layer form a gate stack.

公开(公告)号：US20240379812A1

公开(公告)日：2024-11-14

申请号：US18784647

申请日：2024-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/285 ,  H01L29/40 ,  H01L29/66

Abstract: A semiconductor device and a method of forming the same are provided. The semiconductor device includes a gate stack over an active region of a substrate. The gate stack includes a gate dielectric layer and a first work function layer over the gate dielectric layer. The first work function layer includes a plurality of first layers and a plurality of second layers arranged in an alternating manner over the gate dielectric layer. The plurality of first layers include a first material. The plurality of second layers include a second material different from the first material.

公开(公告)号：US20240379448A1

公开(公告)日：2024-11-14

申请号：US18783632

申请日：2024-07-25

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Han Tsai ,  Chung-Chiang Wu ,  Cheng-Lung Hung ,  Weng Chang ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/28 ,  H01L27/088 ,  H01L29/49

Abstract: A method includes forming a gate dielectric on a semiconductor region, depositing a work-function layer over the gate dielectric, depositing a silicon layer over the work-function layer, and depositing a glue layer over the silicon layer. The work-function layer, the silicon layer, and the glue layer are in-situ deposited. The method further includes depositing a filling-metal over the glue layer; and performing a planarization process, wherein remaining portions of the glue layer, the silicon layer, and the work-function layer form portions of a gate electrode.

公开(公告)号：US12132112B2

公开(公告)日：2024-10-29

申请号：US17875561

申请日：2022-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd

Inventor： Hsin-Yi Lee ,  Cheng-Lung Hung ,  Ji-Cheng Chen ,  Weng Chang ,  Chi On Chui

IPC: H01L29/78 ,  H01L29/417 ,  H01L29/66

CPC classification number: H01L29/785 ,  H01L29/41791 ,  H01L29/66795 ,  H01L2029/7858

Abstract: A semiconductor device with different gate structure configurations and a method of fabricating the same are disclosed. The semiconductor device includes a fin structure disposed on a substrate, a nanostructured channel region disposed on the fin structure, and a gate-all-around (GAA) structure surrounding the nanostructured channel region. The GAA structure includes a high-K (HK) gate dielectric layer with a metal doped region having dopants of a first metallic material, a p-type work function metal (pWFM) layer disposed on the HK gate dielectric layer, a bimetallic nitride layer interposed between the HK gate dielectric layer and the pWFM layer, an n-type work function metal (nWFM) layer disposed on the pWFM layer, and a gate metal fill layer disposed on the nWFM layer. The pWFM layer includes a second metallic material and the bimetallic nitride layer includes the first and second metallic materials.

公开(公告)号：US20240282816A1

公开(公告)日：2024-08-22

申请号：US18654298

申请日：2024-05-03

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/06 ,  H01L21/8234 ,  H01L27/092 ,  H01L29/66 ,  H01L29/78

CPC classification number: H01L29/0673 ,  H01L21/823418 ,  H01L21/823431 ,  H01L27/0924 ,  H01L29/66795 ,  H01L29/7851

Abstract: A semiconductor device includes: a fin protruding above a substrate; source/drain regions over the fin; nanosheets between the source/drain regions; and a gate structure over the fin and between the source/drain regions, the gate structure including: a gate dielectric material around each of the nanosheets; a work function material around the gate dielectric material; a liner material around the work function material, where the liner material has a non-uniform thickness and is thicker at a first location between the nanosheets than at a second location along sidewalls of the nanosheets; and a gate electrode material around at least portions of the liner material.

公开(公告)号：US11935937B2

公开(公告)日：2024-03-19

申请号：US17577169

申请日：2022-01-17

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Hsin-Yi Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/49 ,  H01L21/02 ,  H01L21/28 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66 ,  H01L29/786

CPC classification number: H01L29/4908 ,  H01L21/02603 ,  H01L21/28088 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/4966 ,  H01L29/66545 ,  H01L29/66742 ,  H01L29/78696

Abstract: A semiconductor device includes a fin protruding above a substrate; source/drain regions over the fin; nanosheets between the source/drain regions; and a gate structure over the fin and between the source/drain regions. The gate structure includes: a gate dielectric material around each of the nanosheets; a first liner material around the gate dielectric material; a work function material around the first liner material; a second liner material around the work function material; and a gate electrode material around at least portions of the second liner material.

公开(公告)号：US20230317790A1

公开(公告)日：2023-10-05

申请号：US18152601

申请日：2023-01-10

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yao-Teng Chuang ,  Kuei-Lun Lin ,  Te-Yang Lai ,  Da-Yuan Lee ,  Weng Chang ,  Chi On Chui

IPC: H01L29/06 ,  H01L29/786 ,  H01L29/423 ,  H01L21/8234

CPC classification number: H01L29/0673 ,  H01L29/78696 ,  H01L29/42384 ,  H01L21/823412

Abstract: In an embodiment, a semiconductor device is provided, which includes a first doped gate dielectric layer and a second doped gate dielectric layer, wherein the first doped gate dielectric layer and the second doped gate dielectric layer comprise a high-k material doped with a dipole dopant. The second doped gate dielectric layer has a second concentration of the first dipole dopant. The concentration of the dipole dopant in the first doped gate dielectric layer is greater than the concentration, and the concentration peak of the dipole dopant in the first doped gate dielectric layer is deeper than the concentration peak of the dipole dopant in the second doped gate dielectric layer. A first gate electrode over the first doped gate dielectric layer, and a second gate electrode over the second doped gate dielectric layer, the first gate electrode and the second gate electrode have a same width.