Process to Make Olefins from Organics
    33.
    发明申请
    Process to Make Olefins from Organics 有权
    从有机物制造烯烃的工艺

    公开(公告)号:US20110178259A1

    公开(公告)日:2011-07-21

    申请号:US13000387

    申请日:2009-06-24

    IPC分类号: C08F4/12 C07C11/00

    摘要: The present invention relates to a process to make light olefins, in a combined XTO-OC process, from an oxygen-containing, halogenide-containing or sulphur-containing organic feedstock comprising: a0) providing a first portion and a second portion of said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock, a) providing a catalyst comprising zeolitic molecular sieves containing at least 10 membered ring pore openings or larger in their microporous structure, b) providing an XTO reaction zone, an OC reaction zone and a catalyst regeneration zone, said catalyst circulating in the three zones, such that at least a portion of the regenerated catalyst is passed to the OC reaction zone, optionally at least a portion of the catalyst in the OC reaction zone is passed to the XTO reaction zone and at least a portion of the catalyst in the XTO reaction zone is passed to the regeneration zone; c) contacting the first portion of said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock in the XTO reactor with the catalyst at conditions effective to convert at least a portion of the feedstock to form a XTO reactor effluent comprising light olefins and a heavy hydrocarbon fraction; d) separating said light olefins from said heavy hydrocarbon fraction; e) contacting said heavy hydrocarbon fraction and the second portion of said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock in the OC reactor with the catalyst at conditions effective to convert at least a portion of said heavy hydrocarbon fraction and oxygen-containing, halogenide-containing or sulphur-containing organic feedstock to light olefins.

    摘要翻译: 本发明涉及一种在组合的XTO-OC方法中由含氧,含卤素或含硫有机原料制备轻质烯烃的方法,包括:a)提供所述氧气的第一部分和第二部分 a)提供包含在其微孔结构中含有至少10元环孔或更大孔沸石分子筛的催化剂,b)提供XTO反应区,OC反应区和 催化剂再生区,所述催化剂在三个区域中循环,使得至少一部分再生催化剂通入OC反应区,任选地将OC反应区中的至少一部分催化剂通入XTO反应 区域,并且XTO反应区中的至少一部分催化剂被传送到再生区; c)在有效地转化至少一部分原料以形成包含轻质烯烃的XTO反应器流出物的条件下,将XTO反应器中的含氧卤化物或含硫有机原料的第一部分与催化剂接触, 重质烃馏分; d)从所述重质烃馏分中分离出所述轻质烯烃; e)在OC反应器中将所述重质烃部分和第二部分所述含氧卤化物或含硫有机原料与所述催化剂接触,所述条件有效地将至少一部分所述重质烃部分和氧 - 含卤素或含硫有机原料转化成轻质烯烃。

    Process to Make Olefins from Ethanol
    34.
    发明申请

    公开(公告)号:US20110137096A1

    公开(公告)日:2011-06-09

    申请号:US12864983

    申请日:2009-02-05

    IPC分类号: C07C1/20

    摘要: The present invention relates to a process for the conversion of ethanol to make essentially ethylene and propylene, comprising: a) introducing in a reactor (A) (also called the first low temperature reaction zone) a stream comprising ethanol under a partial pressure at least about 0.2 MPa, optionally water, optionally an inert component, b) contacting said stream with a catalyst (A1) in said reactor (A) at conditions effective to convert at least a portion of the ethanol to essentially ethylene, propylene and olefins having 4 carbon atoms or more (C4+ olefins), c) recovering from said reactor an effluent comprising : ethylene and C4+ fraction containing mainly olefins having 4 carbon atoms or more (C4+ olefins), propylene and various hydrocarbons, water, optionally unconverted ethanol and the optional inert component of step a), d) fractionating said effluent of step c) to remove water, unconverted ethanol, optionally the inert component, optionally the propylene and optionally the whole or a part of the various hydrocarbons to get a stream (D) comprising essentially ethylene, olefins having 4 carbon atoms or more (C4+ olefins) and optionally the inert component, e) introducing at least a part of said stream (D) optionally mixed with a stream (D1) comprising olefins having 4 carbon atoms or more (C4+ olefins) in a OCP reactor (also called the second high temperature reaction zone) under the condition that said mixture (D)+(D1) comprises at least 10 wt % of C4+ olefins, f) contacting said stream comprising at least a part of (D) and the optional (D1) in said OCP reactor with a catalyst which is selective towards light olefins in the effluent, to produce an effluent with an olefin content of lower molecular weight than that of the feedstock, g) fractionating said effluent of step f) to produce at least an ethylene stream, a propylene stream and a fraction consisting essentially of hydrocarbons having 4 carbon atoms or more, optionally recycling ethylene in whole or in part at the inlet of the OCP reactor of step f), or at the inlet of the reactor (A) or in part at the inlet of the OCP reactor of step f) and in part at the inlet of the reactor (A), optionally recycling the fraction consisting essentially of hydrocarbons having 4 carbon atoms or more at the inlet of the OCP reactor.

    Process for Obtaining Catalyst Composites Comprising MeAPO and Their Use in Conversion of Organics to Olefins

    公开(公告)号:US20110118425A1

    公开(公告)日:2011-05-19

    申请号:US12811218

    申请日:2009-01-23

    摘要: The present invention is a mixture comprising by weight 0.01 to 30% of at least one medium or large pore crystalline silicoaluminate, silicoaluminophosphate materials or silicoaluminate mesoporous molecular sieves (co-catalyst) (A) for respectively 99.99 to 70% of at least a MeAPO molecular sieve.Preferably the proportion of (A) is 1 to 15% for respectively 99 to 85% of MeAPO molecular sieves.MeAPO molecular sieves having CHA (SAPO-34) or AEI (SAPO-18) structure or mixture thereof are the most preferable. Si is the most desirable metal in MeAPO.The present invention also relates to catalysts consisting of the above mixture or comprising the above mixture.The present invention also relates to a process (hereunder referred as “XTO process”) for making an olefin product from an oxygen-containing, halogenide-containing or sulphur-containing organic feedstock wherein said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock is contacted with the above catalyst (in the XTO reactor) under conditions effective to convert the oxygen-containing, halogenide-containing or sulphur-containing organic feedstock to olefin products (the XTO reactor effluent).The present invention also relates to a process (hereunder referred as “combined XTO and OCP process”) to make light olefins from an oxygen-containing, halogenide-containing or sulphur-containing organic feedstock comprising:contacting said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock in the XTO reactor with the above catalyst at conditions effective to convert at least a portion of the feedstock to form an XTO reactor effluent comprising light olefins and a heavy hydrocarbon fraction; separating said light olefins from said heavy hydrocarbon fraction; contacting said heavy hydrocarbon fraction in the OCP reactor at conditions effective to convert at least a portion of said heavy hydrocarbon fraction to light olefins.

    Dehydration of Alcohols in the Presence of an Inert Component
    36.
    发明申请
    Dehydration of Alcohols in the Presence of an Inert Component 审中-公开
    酒精在惰性成分存在下脱水

    公开(公告)号:US20110098518A1

    公开(公告)日:2011-04-28

    申请号:US12864989

    申请日:2009-02-05

    IPC分类号: C07C1/24

    CPC分类号: C07C11/02 C07C1/24 C07C11/04

    摘要: The present invention (first embodiment) relates to a process for the dehydration of at least an alcohol to make at least an olefin, comprising: a) introducing in a reactor a stream (A) comprising at least an alcohol optionally in aqueous solution and an inert component, b) contacting said stream with a catalyst in said reactor at conditions effective to dehydrate at least a portion of the alcohol to make an olefin, c) recovering from said reactor a stream (B) comprising: the inert component and at least an olefin, water and optionally unconverted alcohol, d) optionally fractionating the stream (B) to recover the unconverted alcohol and recycling said unconverted alcohol to the reactor of step a), e) optionally fractionating the stream (B) to recover the inert component and the olefin and recycling said inert component to the reactor of step a), Wherein, the inert component is selected among ethane, the hydrocarbons having from 3 to 10 carbon atoms, naphtenes and CO2, the proportion of the inert component is such as the reactor operates essentially adiabatically. The present invention also relates to a similar process as above but the catalyst is: a crystalline silicate having a ratio Si/Al of at least 100, or a dealuminated crystalline silicate, or a phosphorus modified zeolite, the WHSV of the alcohol is at least 2 h−1 when the catalyst is a crystalline silicate having a ratio Si/Al of at least 100 or a dealuminated crystalline silicate. Advantageously the pressure of the dehydration reactor is high enough to help the recovery of the inert component and recycling thereof in the reactor of step a) without a gas compressor but only a pump.

    摘要翻译: 本发明(第一实施方案)涉及使至少一种醇脱水以制备至少一种烯烃的方法,其包括:a)在反应器中引入任选在水溶液中至少包含醇的流(A)和 惰性组分,b)在有效使至少一部分醇脱水以制备烯烃的条件下使所述料流与催化剂在所述反应器中接触,c)从所述反应器回收包含惰性组分并且至少 烯烃,水和任选未转化的醇,d)任选地将料流(B)分馏以回收未转化的醇并将所述未转化的醇再循环到步骤a)的反应器中,e)任选地将料流(B)分馏以回收惰性组分 和烯烃,并将所述惰性组分再循环到步骤a)的反应器中,其中惰性组分选自乙烷,具有3至10个碳原子的烃,萘和CO 2,其比例 惰性组分如反应器基本上绝热地进行操作。 本发明还涉及上述类似的方法,但催化剂是:Si / Al比至少为100的结晶硅酸盐或脱铝结晶硅酸盐或磷改性沸石,醇的WHSV至少为 2 h-1,当催化剂是Si / Al比为至少100的结晶硅酸盐或脱铝结晶硅酸盐时。 有利地,脱水反应器的压力足够高以帮助惰性组分的回收和在步骤a)的反应器中的回收,而没有气体压缩机,而仅仅是泵。

    Phosphorus Modified Molecular Sieves, Their Use in Conversion of Organics to Olefins

    公开(公告)号:US20100292417A1

    公开(公告)日:2010-11-18

    申请号:US12671217

    申请日:2008-07-28

    IPC分类号: C01B39/10 C07C1/00 C08F2/00

    摘要: The present invention is a phosphorous modified zeolite (A) made by a process comprising in that order: selecting a zeolite with low Si/Al ratio (advantageously lower than 30) among H+ or NH4+-form of MFI, MEL, FER, MOR, clinoptilolite, said zeolite having been made preferably without direct addition of organic template; steaming at a temperature ranging from 400 to 870° C. for 0.01-200 h; leaching with an aqueous acid solution containing the source of P at conditions effective to remove a substantial part of Al from the zeolite and to introduce at least 0.3 wt % of P; separation of the solid from the liquid; an optional washing step or an optional drying step or an optional drying step followed by a washing step; a calcination step. The present invention also relates to a process (hereunder referred as “XTO process”) for making an olefin product from an oxygen-containing, halogenide-containing or sulphur-containing organic feedstock wherein said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock is contacted with the above catalyst (in the XTO reactor) under conditions effective to convert at least a portion of the oxygen-containing, halogenide-containing or sulphur-containing organic feedstock to olefin products (the XTO reactor effluent).The present invention also relates to a process (hereunder referred as “combined XTO and OCP process”) to make light olefins from an oxygen-containing, halogenide-containing or sulphur-containing organic feedstock comprising : contacting said oxygen-containing, halogenide-containing or sulphur-containing organic feedstock in the XTO reactor with the above catalyst at conditions effective to convert at least a portion of the feedstock to form an XTO reactor effluent comprising light olefins and a heavy hydrocarbon fraction;separating said light olefins from said heavy hydrocarbon fraction;contacting said heavy hydrocarbon fraction in the OCP reactor at conditions effective to convert at least a portion of said heavy hydrocarbon fraction to light olefins.

    Cracking of Olefins on Phosphorus Modified Molecular Sieves
    38.
    发明申请
    Cracking of Olefins on Phosphorus Modified Molecular Sieves 审中-公开
    在磷改性分子筛上裂解烯烃

    公开(公告)号:US20100256431A1

    公开(公告)日:2010-10-07

    申请号:US12671222

    申请日:2008-07-28

    IPC分类号: C07C2/12 C07C4/06

    摘要: The present invention provides a process for the catalytic cracking of an olefin-rich feedstock which is selective towards light olefins in the effluent, the process comprising contacting a hydrocarbon feedstock containing one or more olefins, with a catalyst made of a phosphorus-modified zeolite (A), to produce an effluent with an olefin content of lower molecular weight than that of the feedstock, wherein said phosphorous modified zeolite (A) is made by a process comprising in that order: selecting a zeolite with low Si/Al ratio (advantageously lower than 30) among H+ or NH4+-form of MFI, MEL, FER, MOR, clinoptilolite, said zeolite having been made preferably without direct addition of organic template; steaming at a temperature ranging from 400 to 870° C. for 0.01-200 h; leaching with an aqueous acid solution containing the source of P at conditions effective to remove a substantial part of Al from the zeolite and to introduce at least 0.3 wt % of P; separation of the solid from the liquid; an optional washing step or an optional drying step or an optional drying step followed by a washing step; a calcination step. Said cracking of an olefin-rich feedstock is often referred in the following description and claims as OCP (Olefin Cracking Process).The catalyst made of a P-modified zeolite (A) can be the P-modified zeolite (A) itself or it can be the P-modified zeolite (A) formulated into a catalyst by combining with other materials that provide additional hardness or catalytic activity to the finished catalyst product.The zeolite with low Si/Al ratio has been made previously with or without direct addition of an organic template. The zeolite can be made with the help of seeds techniques but without template, the seeds could have been made with a template which means that the zeolite is made without direct addition of a template.

    摘要翻译: 本发明提供了一种对在流出物中对轻质烯烃有选择性的富烯烃原料的催化裂化方法,该方法包括使含有一种或多种烯烃的烃原料与由磷改性沸石制成的催化剂 A),以产生烯烃含量低于原料的分子量的流出物,其中所述的磷改性沸石(A)通过包括以下顺序的方法制备:选择具有低Si / Al比的沸石(有利地 低于30)MFI,MEL,FER,MOR,斜发沸石的H +或NH4 +形式,所述沸石优选不直接添加有机模板; 在400〜870℃的温度范围内蒸煮0.01〜200小时; 在有效从沸石中除去大部分Al并引入至少0.3wt%P的条件下,用含有P源的酸性水溶液浸出; 从液体中分离固体; 任选的洗涤步骤或任选的干燥步骤或任选的干燥步骤,随后进行洗涤步骤; 煅烧步骤。 富烯烃原料的所述裂化在下列说明书和权利要求书中通常称为OCP(烯烃裂化方法)。 由P型改性沸石(A)制成的催化剂可以是P型改性沸石(A)本身,也可以是通过与提供额外硬度或催化剂的其它材料组合而配制成催化剂的P型改性沸石(A) 对成品催化剂产品的活性。 先前已经或没有直接添加有机模板来制备具有低Si / Al比的沸石。 沸石可以借助于种子技术制成,但是没有模板,种子可以用模板制成,这意味着沸石是在没有直接添加模板的情况下制成的。

    Process to make olefins from organics with reduced side reactions
    39.
    发明授权
    Process to make olefins from organics with reduced side reactions 有权
    从有机物制备烯烃,减少副反应的方法

    公开(公告)号:US09162937B2

    公开(公告)日:2015-10-20

    申请号:US13055019

    申请日:2009-07-03

    IPC分类号: C07C1/20

    摘要: The present invention is a process for making an olefin product from an oxygen-containing organic feedstock comprising: providing a mixture of said oxygen-containing feedstock, an hydrocarbon and optionally an inert diluent, contacting said mixture in a reaction zone having an inner surface (the MTO reactor) with a zeolitic catalyst at conditions effective to convert at least a part of the oxygen-containing organic feedstock to olefin products (the MTO reactor effluent), recovering a reactor effluent comprising light olefins, a heavy hydrocarbon fraction and undesired by-products, wherein: at least a part of the inner surface is passivated such that the undesired by-products are reduced by comparison with a non passivated inner surface and/or one or more sulphur compound is co-injected with the said oxygen-containing feedstock and the hydrocarbon and said sulphur compound is capable to reduce the undesired by-products by comparison with a non injection of sulphur compound. The present invention is of high interest for the catalyst of the ZSM type such as ZSM-5 optionally containing phosphorus and regenerated in the MTO reactor.

    摘要翻译: 本发明是从含氧有机原料制备烯烃产物的方法,包括:提供所述含氧原料,烃和任选的惰性稀释剂的混合物,使所述混合物在具有内表面的反应区 MTO反应器),在有效地将至少一部分含氧有机原料转化为烯烃产物(MTO反应器流出物)的条件下使用沸石催化剂,回收包含轻质烯烃,重质烃馏分和不希望的副产物的反应器流出物, 产品,其中:所述内表面的至少一部分被钝化,使得通过与非钝化内表面相比减少不需要的副产物和/或一种或多种硫化合物与所述含氧原料共注入 并且烃和所述硫化合物能够通过与非注射硫化合物相比而减少不期望的副产物。 本发明对ZSM型催化剂如ZSM-5任选含磷并在MTO反应器中再生而感兴趣。

    Process to make olefins from isobutanol
    40.
    发明授权
    Process to make olefins from isobutanol 有权
    从异丁醇制备烯烃的方法

    公开(公告)号:US09056807B2

    公开(公告)日:2015-06-16

    申请号:US13813168

    申请日:2011-07-08

    摘要: The present invention relates to a process for the conversion of an alcohol mixture (A) comprising about 20 w % to 100% isobutanol to make essentially propylene, comprising: a) introducing in a reactor (A) a stream comprising the mixture (A), optionally water, optionally an inert component, b) contacting said stream with a catalyst (A1) at a temperature above 450° C. in said reactor (A) at conditions effective to dehydrate at least a part of the isobutanol and other alcohols, if any, and make a cracking, c) recovering from said reactor (A) an effluent comprising: ethylene, propylene, water, optionally unconverted alcohols of the mixture (A), various hydrocarbons, and the optional inert component of step a), d) fractionating said effluent of step c) to produce at least an ethylene stream, a propylene stream, a fraction consisting essentially of hydrocarbons having 4 carbon atoms or more, water and the optional inert component of step a), optionally recycling ethylene in whole or in part at the inlet of the reactor (A), optionally recycling the fraction consisting essentially of hydrocarbons having 4 carbon atoms or more at the inlet of the reactor (A).

    摘要翻译: 本发明涉及一种将包含约20%至100%异丁醇的醇混合物(A)转化成基本上丙烯的方法,其包括:a)在反应器(A)中引入包含混合物(A)的料流, 任选的水,任选的惰性组分,b)在有效使至少一部分异丁醇和其它醇脱水的条件下,使所述物流与催化剂(A1)在高于450℃的温度下在所述反应器(A)中接触, c)从所述反应器(A)回收包含乙烯,丙烯,水,任选未转化的混合物(A)的醇,各种烃和步骤a)的任选的惰性组分的流出物, d)将步骤c)的所述流出物分馏以产生至少一种乙烯流,丙烯流,基本上由具有4个碳原子或更多的烃组成的级分,水和步骤a)的任选的惰性组分,任选地将乙烯全部回收 或在par 在反应器(A)的入口处,任选地在反应器(A)的入口处循环基本上由具有4个或更多个碳原子的烃组成的馏分。