摘要:
A method of bonding materials may comprise defining a bond interface between two materials in a cure zone on a surface of an object, and non-conductively heating the bond interface without directly heating the surface outside of the cure zone. Non-conductively heating the bond interface may involve applying microwave radiation to the bond interface.
摘要:
In one or more aspects of the present disclosure, a mandrel is disclosed. The mandrel having a shape memory alloy (SMA) shell having a longitudinal axis, an interior extending along the longitudinal axis and an exterior contour, the SMA shell being configured to interface with a structure to be cured, and at least one SMA actuation member disposed within the interior and connected to the SMA shell, where the at least one SMA actuation member is configured to exert pressure against the SMA shell effecting an interface pressure between the exterior contour of the SMA shell and the structure to be cured where the exterior contour has a predetermined actuated shape that corresponds to a predetermined cured shape of the structure to be cured.
摘要:
Manufacturing a thermoplastic composite tubular structure embedded with a first load fitting comprising the steps of braiding a first plurality of inner layers of thermoplastic composite material around a soluble, expandable mandrel. A first load fitting is positioned on the first plurality of inner layers of thermoplastic composite material. A second plurality of outer layers of thermoplastic composite material is braided around the first load fitting and the mandrel so as to form an overbraided mandrel embedded with the first load fitting. The overbraided mandrel is installed into a matched tooling assembly and heated at a specified heating profile in order to consolidate the first plurality of inner layers of thermoplastic composite material and the second plurality of outer layers of thermoplastic composite material with the first load fitting so as to form a thermoplastic composite tubular structure embedded with the first load fitting. A second load fitting may be positioned on the first plurality of inner layers of thermoplastic composite material.
摘要:
A system for varying a camber of an airfoil may include an airfoil having an upper surface and a lower surface meeting to form a leading edge and a trailing edge, the lower surface having a first actuator including shape memory alloy sheet, a controller including a plurality of heating elements attached to the shape memory alloy sheet for selectively heating the sheet to a temperature above ambient to deform the upper and lower surfaces to morph a geometry of a camber of the airfoil thereby, a computer control connected to selectively control individual activation of the heating elements to heat the shape memory alloy sheet to a selected temperature to effect a selected deflection, and a cooling device to allow ambient air to enter the wing and exit over the actuator to resume a non-morphed state.
摘要:
Systems and processes that integrate thermoplastic and shape memory alloy materials to form an adaptive composite structure capable of changing its shape. For example, the adaptive composite structure may be designed to serve as a multifunctional adaptive wing flight control surface. Other applications for such adaptive composite structures include in variable area fan nozzles, winglets, fairings, elevators, rudders, or other aircraft components having an aerodynamic surface whose shape is preferably controllable. The material systems can be integrated by means of overbraiding (interwoven) with tows of both thermoplastic and shape memory alloy materials or separate layers of each material can be consolidated (e.g., using induction heating) to make a flight control surface that does not require separate actuation.
摘要:
A shape memory alloy (SMA) actuated aerostructure operable to dynamically change shape according to flight conditions is disclosed. Deformable structures are actuated by SMA actuators that are coupled to face sheets of the deformable structures. Actuating the SMA actuators produces complex shape changes of the deformable structures by activating shape changes of the SMA actuators. The SMA actuators are actuated via an active or passive temperature change based on operating conditions. The SMA actuated aerostructure can be used for morphable nozzles such as a variable area fan nozzle and/or a variable geometry chevron of a jet engine to reduce engine noise during takeoff without degrading fuel burn during cruise.
摘要:
A fluid line adapted to contain a pressurized fluid imposing loads on the line that vary along its length comprises a tube formed of a fiber reinforced plastic, wherein the fibers are locally tailored along the length of the tube to meet local load requirements. The tube is consolidated within a volumetric chamber having separate, individually controlled chamber compartments for respectively consolidating different segments of the tube.
摘要:
A method of bonding materials may comprise defining a bond interface between two materials in a cure zone on a surface of an object, and non-conductively heating the bond interface without directly heating the surface outside of the cure zone. Non-conductively heating the bond interface may involve applying microwave radiation to the bond interface.
摘要:
Manufacturing a thermoplastic composite tubular structure embedded with a first load fitting comprising the steps of braiding a first plurality of inner layers of thermoplastic composite material around a soluble, expandable mandrel. A first load fitting is positioned on the first plurality of inner layers of thermoplastic composite material. A second plurality of outer layers of thermoplastic composite material is braided around the first load fitting and the mandrel so as to form an overbraided mandrel embedded with the first load fitting. The overbraided mandrel is installed into a matched tooling assembly and heated at a specified heating profile in order to consolidate the first plurality of inner layers of thermoplastic composite material and the second plurality of outer layers of thermoplastic composite material with the first load fitting so as to form a thermoplastic composite tubular structure embedded with the first load fitting. A second load fitting may be positioned on the first plurality of inner layers of thermoplastic composite material.
摘要:
An actuator includes a shape-memory alloy (SMA), a power supply that transmits electrical current, a heat source positioned proximate to the SMA, a heat sink positioned proximate to the SMA, and a control module. The control module causes the power supply to transmit the electrical current to the heat source in response to receiving a first signal, thereby causing the heat source to heat the SMA via induction heating. The control module also causes the power supply to cease transmitting the electrical current to the heat source in response to receiving a second signal, thereby causing the heat source to stop heating the SMA. The control module also causes the power supply to transmit the electrical current to the heat sink in response to receiving the second signal, thereby causing the heat sink to cool the SMA via magneto-thermal convection cooling.