Abstract:
A method and apparatus for manufacturing powders comprising converting a solid starting material from the solid state to the gaseous or vapor phase, and forming powder particles by transferring the starting material in gaseous or vapor phase into a sealed reaction chamber with nucleation agents. The reaction chamber includes a wall of bellows construction to enable the chamber to expand and contract and a radiation reflecting coating is provided on at least a portion of the wall. The reaction chamber is subjected to one or more conditions of outer space. The powder particles can be supplied to a shaping stage in which the powder particles are compressed into compacts or formed into the final shape of a desired component.
Abstract:
Liquids, such as juices, milk, molten metal and the like are concentrated by forming uniformly-sized, small droplets in a precision droplet forming assembly (14) and deploying the droplets in free fall downwardly as a central column within an evacuated tower (12) having cool walls (32). A portion of the solvent evaporates. The vapor flows to the wall (32), condenses, and usually flows down the wall as a film (62) to condensate collector (26) and drain (28). The vertical column of freely-falling droplets enters the splash guard (68). The condensate can be collected, sent to other towers or recycled.
Abstract:
A system is described for maintaining a sample material in a molten state and away from the walls of a container in a microgravity environment, as in a space vehicle. A plurality of sources of electromagnetic radiation, such as an infrared wavelength, are spaced about the object, with the total net electromagnetic radiation applied to the object being sufficient to maintain it in a molten state, and with the vector sum of the applied radiation being in a direction to maintain the sample close to a predetermined location away from the walls of a container surrounding the sample. For a processing system in a space vehicle that orbits the Earth, the net radiation vector is opposite the velocity of the orbiting vehicle.
Abstract:
A METHOD OF MAKING HOMOGENEOUS FOAMED MATERIALS BY MIXING TWO OR MORE MATERIALS HAVING DIFFERENT PHYSICAL PROPERTIES IN A ZERO-GRAVITY ENVIRONMENT. THE MATERIALS ARE STORED AS LIQUIDS, GASES AND SOLIDS, THE SOLID MATERIALS BEING IN PARTICLES LIKE POWDERS AND FIBERS. WHEN MAKING A HOMOGENEOUS SOLID STRUCTURE FROM TWO OR MORE SOLID MATERIALS THE SOLID MATERIALS ARE HEATED TO CHANGE THE STATE OF ONE OR MORE OF THE MATERIALS TO A LIQUID FOR MIXING. A FOAMED MATERIAL CAN BE MADE BY DECOMPOSITION OF ONE MATEIAL IN A LIQUID OR BY INJECTION OF AN INERT GAS INTO A LIQUID. INERT GAS CAN ALSO BE INJECTED INTO A HOMOGENEOUS MIXTURE OF A LIQUID AND SOLID PARTICLES. THE MIXTURE IS THEN AGITATED SO AS TO FORM A HOMOGENEOUS MIXTURE OF SOLIDS IN LIQUIDS OR GASES IN LIQUIDS. DUE TO THE ABSENCE OF GRAVITY FORCESS, I.E., DEAD WEIGHT, IT IS POSSIBLE TO UNIFORMLY DISPERSE SOLID PARTICLES OR A GAS WITHIN A LIQUID AND THERE IS NO TENDENCY TO SEPARATE OUT SINCE SETTLING OF THE HEAVIER MATERIALS IS ELIMINATED. SINCE THERE IS NO TENDENCY TO SEPARATE THE MIXTURE CAN BE COOLED AT LENGTH TO FORM A DESIRED HOMOGENEOUS MATERIAL.
Abstract:
A reactor apparatus for production of Lunar oxygen uses feed stocks comprising a particulate hydrogen-reducible enriched feed in the size range from about 20-200 microns, containing 80-90% Lunar ilmenite (FeTiO.sub.3) and ferrous Lunar agglutinates. The reactor apparatus has three vertically spaced fluidized zones with downcomers from the upper to the central fluidized zone and openings for introducing a hydrogen-containing gas stream through the lower fluidized zone. A solid-to-gas RF-dielectric heater has a ceramic honeycomb with small parallel channels separated by thin, ceramic walls and electrodes surrounding the honeycomb connected to an external RF power source for heating the gas stream to a reducing reaction temperature. A top inlet introduces the enriched feed into the upper fluidized zone for fluidization therein and flow into middle and lower fluidized zones countercurrent to the flow of the gas stream. A solid-state electrolyzer is composed of calcium oxide- or yttrium oxide-stabilized zirconia ceramic fabricated by sintering or slipcasting into a perforated cylindrical shape having platinum electrodes on outer and inner longitudinal surfaces thereof. The electrolyzer cylinder is mounted inside two disk-shaped, impermeable ceramic baffles and centered inside a refractory-lined metal pressure shell. Gaseous effluent containing an equilibrium amount of water from the central fluidized zone passes through the electrolyzer for continuous electrolysis of the water. Apparatus is provided for separating oxygen from the electrolyzer and recycling hydrogen to the gas stream.
Abstract:
A pressure medium composed of plural kinds of fluids each of which have a different density is charged in a pressure chamber forming, for example, fluid layers. A material is suspended by way of buoyancy brought by this pressure medium. By properly controlling the density of the pressure medium of plural kinds of fluids, various kinds of materials having different densities can be supported in a suspending state at an almost constant pressure. The apparatus and the method processes the material under a state of compensated-gravitation, and is capable of forming an easy-handling weightless state for a long period of time at low cost in a simple manner for ease of handling of the material being processed and can contribute to developing useful materials and novel materials and to the supplying of them in bulk.
Abstract:
A manufacturing plant and process for production of oxygen on the moon uses lunar minerals as feed and a minimum of earth-imported, process materials. Lunar feed stocks are hydrogen-reducible minerals, ilmenite and lunar agglutinates occurring in numerous, explored locations mixed with other minerals in the pulverized surface layer of lunar soil known as regolith. Ilmenite (FeTiO.sub.3) and agglutinates contain ferrous (Fe.sup.+2) iron reducible by hydrogen to yield H.sub.2 O and metallic Fe at about 700.degree.-1,200.degree. C. The H.sub.2 O is electrolyzed in gas phase to yield H.sub.2 for recycle and O.sub.2 for storage and use. Hydrogen losses to lunar vacuum are minimized, with no net hydrogen (or any other earth-derived reagent) consumption except for small leaks. Feed minerals are surface-mined by front shovels and transported in trucks to the processing area. The machines are manned or robotic. Ilmenite and agglutinates occur mixed with silicate minerals which are not hydrogen-reducible at 700.degree.-1,200.degree. C. and consequently are separated and concentrated before feeding to the oxygen generation process. Solids rejected from the separation step and reduced solids from the oxygen process are returned to the mine area. The plant is powered by nuclear or solar power generators. Vapor-phase water electrolysis, a staged, countercurrent, fluidized bed reduction reactor and a radio-frequency-driven ceramic gas heater are used to improve thermal efficiency.
Abstract:
A feed material which is a mixture of chemically reduced lunar ilmenite and lunar agglutinates having a particle size in the range of 20-200 microns produced by hydrogen reduction in a fine particulate state is compacted into a shape and sintered to produce structural, radiation shielding construction blocks or bricks.
Abstract:
In a method of remelting metallic materials, particularly nickel-based superalloys, in which the melting operation is carried out in a cooled copper crucible under clean vacuum conditions by means of electromagnetic inductors, the magnetic field applied to the mass of molten metal has a frequency between 50 Hz and 5.times.10.sup.6 Hz, preferably between 5.times.10.sup.3 Hz and 5.times.10.sup.5 Hz, so as to effect simultaneously electromagnetic stirring of the liquid metal and a surface concentration at the cold walls of the mass to be recast of all the non-conductive particles, especially ceramic inclusions, thereby achieving an inclusion decanting.
Abstract:
In a system and method for producing ultrafine particles and ultrafine fibers of a given source material by evaporating and condensing the material in a gas atmosphere that includes inert gas. A smaller, more narrow size distribution is accomplished by producing the particles and fibers in a microgravity environment in order to reduce particle coalescence caused by convection currents. Particle coalescence also is reduced in an Earth gravity environment by controlling the convection currents. Condensed particles are collected either by providing an electrostatic field or a spatially varying magnetic field or by causing the gas to move through a filter which collects the particles. Nonferromagnetic material fibers are produced and collected by electrodes which produce an electro- static field. Ferromagnetic particles are collected by spatially varying magnetic fields.