Tool condition monitoring system
    1.
    发明授权
    Tool condition monitoring system 失效
    工具状态监控系统

    公开(公告)号:US5587931A

    公开(公告)日:1996-12-24

    申请号:US546361

    申请日:1995-10-20

    申请人: Joel W. Jones Ya Wu

    发明人: Joel W. Jones Ya Wu

    IPC分类号: G05B23/02 G08B21/00

    摘要: A tool monitoring system monitors the condition of an electrically powered tool performing a cyclical operation. The tool monitoring system operates generally in two modes: learning mode and monitor mode. In learning mode, the tool monitoring system gathers statistical data on the power consumption of tools of the selected tool type during learning cycles. A power threshold is generated based upon the statistical data. The tool monitoring system then counts the number of crossings by each of the learning cycles of the power threshold and generates statistical data regarding the number of crossings. Preferably, the mathematical operation of wavelet packet transform is used to calculate the power threshold. Feature wavelet packets of the power consumption signal of the tool are calculated. The power consumption signal is then reconstructed from the feature wavelet packets and used to determine the power threshold. In monitor mode, the tool monitoring system counts the number of crossings of the power threshold by the power consumption signal of a tool in operation. The tool monitoring system identifies a worn tool when the number of crossings increases to a certain number relative to the crossings by the learning cycles.

    摘要翻译: 工具监控系统监控执行循环操作的电动工具的状态。 工具监控系统通常以两种模式进行操作:学习模式和监视模式。 在学习模式下,工具监控系统在学习周期中收集所选刀具类型刀具功耗的统计数据。 基于统计数据生成功率阈值。 然后,工具监控系统通过功率阈值的每个学习周期对交叉点的数量进行计数,并生成关于交叉数量的统计数据。 优选地,使用小波包变换的数学运算来计算功率阈值。 计算工具功耗信号的特征小波包。 然后从特征小波包重构功耗信号,并用于确定功率阈值。 在监控模式下,工具监控系统通过工作中的功耗信号计算功率阈值的交叉数。 当交叉点的数量相对于学习周期的交叉点增加到一定数量时,工具监控系统识别磨损的工具。

    EQUIPMENT STATE DETECTION APPARATUS, EQUIPMENT STATE DETECTION METHOD, AND COMPUTER-READABLE RECORDING MEDIUM
    3.
    发明申请
    EQUIPMENT STATE DETECTION APPARATUS, EQUIPMENT STATE DETECTION METHOD, AND COMPUTER-READABLE RECORDING MEDIUM 审中-公开
    设备状态检测装置,设备状态检测方法和计算机可读记录介质

    公开(公告)号:US20120191414A1

    公开(公告)日:2012-07-26

    申请号:US13402060

    申请日:2012-02-22

    IPC分类号: G06F15/00

    摘要: In order to detect an operating state of equipment, when a plate material reaches a support part, a press machine outputs a start signal to move a press part downward. An input receiver receives input of the start signal. An operating detector detects that the press machine is in an operating state. When the press machine moves the press part upward, and shaping of the plate material ends, the press machine outputs a standby signal. The input receiver receives input of the standby signal. The detector detects that the press machine is in a standby state. When the plate material is again conveyed onto a roller conveyer from the support part, the press machine outputs a stop signal. The input receiver receives input of the stop signal. The detector detects that the press machine is in a stop state.

    摘要翻译: 为了检测设备的运行状态,当板材到达支撑部件时,压机输出启动信号以向下移动冲压部件。 输入接收器接收开始信号的输入。 操作检测器检测到压机处于运行状态。 当压力机向上移动压力部件并且板材的成形结束时,压力机输出备用信号。 输入接收器接收待机信号的输入。 检测器检测到压机处于待机状态。 当板材再次从支撑部件输送到辊式输送机上时,压机输出停止信号。 输入接收器接收停止信号的输入。 检测器检测到压机处于停止状态。

    Tool wear and/or breakage control device for a machine tool
    4.
    发明申请
    Tool wear and/or breakage control device for a machine tool 审中-公开
    用于机床的刀具磨损和/或断裂控制装置

    公开(公告)号:US20040217873A1

    公开(公告)日:2004-11-04

    申请号:US10773495

    申请日:2004-02-06

    申请人: Digital Way

    IPC分类号: G08B021/00

    摘要: A tool wear and/or breakage control device for a machine tool includes, in one single unit, through which the three motor supply phases pass completely, all of the components required to measure the active power and/or the active currents absorbed by the motor, and digital means for detecting tool wear and/or breakage in comparison to a reference curve which is established during a first machining operation performed by the tool.

    摘要翻译: 用于机床的工具磨损和/或断裂控制装置在一个单一的单元中包括三个电动机供应相通过的完整的所有部件,以测量由电动机吸收的有功功率和/或有功电流所需的所有部件 以及与由工具执行的第一加工操作期间建立的参考曲线相比用于检测刀具磨损和/或断裂的数字装置。

    Controller for cutting machine
    7.
    发明授权
    Controller for cutting machine 失效
    切割机控制器

    公开(公告)号:US5247452A

    公开(公告)日:1993-09-21

    申请号:US707734

    申请日:1991-05-30

    IPC分类号: B23Q17/09 G05B19/4065

    摘要: A controller for a cutting machine has a machining power extracting unit for extracting machining power related to machining from the consumed power of the cutting machine, a detection range setter for setting a detection range for the machining power thus extracted, an integrator for integrating output values of the machining power extracting unit within the detection range thus set, a maximum value detector for detecting the maximum value of the output values of the machining power extracting unit within the detection range, and a judging unit for comparing an input signal with a variable comparative reference value and producing a control signal if the input signal exceeds the comparative reference value. The judging unit has an input which is selectively connectable to the machining power extracting unit, the integrator and the maximum value detector.

    摘要翻译: 切割机的控制装置具有加工功率提取单元,用于从切割机的消耗功率中提取与加工有关的加工功率,设定检测范围的检测范围设定器,用于设定所提取的加工功率的检测范围,积分器, 在所述检测范围内检测加工功率提取单元的输出值的最大值的最大值检测器,以及用于将输入信号与可变比较器进行比较的判断单元 参考值,并且如果输入信号超过比较参考值则产生控制信号。 判断单元具有可选择地连接到加工功率提取单元,积分器和最大值检测器的输入。

    Process for the control of the forward speed of work-pieces
    8.
    发明授权
    Process for the control of the forward speed of work-pieces 失效
    控制工件前进速度的过程

    公开(公告)号:US4160937A

    公开(公告)日:1979-07-10

    申请号:US816176

    申请日:1977-07-15

    申请人: Antonio Fiorini

    发明人: Antonio Fiorini

    IPC分类号: B23Q15/12 B23Q5/10 B23Q5/28

    摘要: A machine with automatic feed speed control comprising, a work-piece advancing device for advancing a work-piece in a feed path at a feed speed, a work-piece tooling device having a tool member movable in the feed path with a portion engageably with the work-piece for tooling the work-piece and for receiving a load from the advancing work-piece through the action of the work-piece advancing device. The load is proportional to the size of the portion of the tool member engaged with the work-piece. A speed controller is connected to the work-piece advancing device for increasing and decreasing the speed thereof and thereby increasing and decreasing the feed speed of the work-piece. Work-piece sensors are provided in the feed path engageably with the work-piece for sensing the size of the portion of the tool member which will become engaged with the work-piece, which size corresponds to a maximum load on the work-piece tooling device. A transducer is connected between the work-piece advancing and tooling devices and connected to the sensors for reducing the speed of the work-piece advancing device when the maximum load set by the sensors is exceeded. Thereby, the machine always operates at full feed speed, which is reduced only when the maximum load of the tooling device is exceeded.

    摘要翻译: 一种具有自动进给速度控制的机器,包括:工件前进装置,用于以进给速度使进给路径中的工件前进;工件工具装置,具有可在进给路径中移动的部分, 用于加工工件并通过工件推进装置的作用从前进的工件接收负载的工件。 负载与与工件接合的工具构件的部分的尺寸成正比。 速度控制器连接到工件前进装置,用于增加和降低其速度,从而增加和减少工件的进给速度。 工件传感器设置在进给路径中,与工件接合,用于检测将与工件接合的工具构件部分的尺寸,该尺寸对应于工件工具上的最大负载 设备。 传感器连接在工件前进和模具装置之间,并连接到传感器,用于在超过传感器设定的最大负载时降低工件前进装置的速度。 因此,机器总是以全进给速度运行,仅在超过加工装置的最大负载时才减小。