摘要:
A method for manufacturing a composite material, a sensor element or an active component of a sensor element. The sensor element is applied in a field device of automation technology. At least two materials with different physical and chemical properties are predetermined depending on a functionality of the sensor element or the active component of the sensor element. An outer shape, into which the at least two materials should be formed, is predetermined. The outer shape is divided into a plurality of virtual spatial regions, wherein in each virtual spatial region the material distribution of the at least two materials occurs homogeneously and periodically according to predetermined rules corresponding to a microstructure. The predetermined rules are ascertained via a computer supported method depending on the predetermined functionality of the sensor element or the active component of the sensor element, wherein digital data, which describe the ascertained distribution of the at least two materials, are transferred to at least one 3D printer. As a printed product the sensor element or the active component of the sensor element is created by the 3D printer based on the digital data.
摘要:
The invention relates to a method for manufacturing an aluminum/metal assembly including the steps involving: thermally processing an aluminum sheet by heating said sheet to a temperature of between 80% and 100% of the melting temperature of the material of which it consists for a sufficiently long duration to create and stabilize by allotropic conversion an alpha alumina layer at the surface of said aluminum sheet, and then cooling same; providing a metal layer having a ductility less than or equal to the ductility of the aluminum sheet after cooling, said layer having surface irregularities having a depth greater than or equal to the thickness of the alpha alumina layer; and roll bonding the aluminum layer and the metal layer to produce the metal assembly.
摘要:
A reinforced composite comprises: a reinforcement material comprising one or more of the following: a carbon fiber based reinforcing material; a fiberglass based reinforcing material; a metal based reinforcing material; or a ceramic based reinforcing material; and a carbon composite; wherein the carbon composite comprises carbon and a binder containing one or more of the following: SiO2; Si; B; B2O3; a metal; or an alloy of the metal; and wherein the metal is one or more of the following: aluminum; copper; titanium; nickel; tungsten; chromium; iron; manganese; zirconium; hafnium; vanadium; niobium; molybdenum; tin; bismuth; antimony; lead; cadmium; or selenium.
摘要:
During implementing a composite metal part by compaction of an insert having reinforcing fibers in a metal body or container, gas used for compaction may enter the cavity formed in the container for receiving the insert between a lid covering the insert and the container, which can prevent or degrade compaction and diffusion welding of fiber sheaths of the insert therebetween and/or with walls of the cavity. To solve this problem, the present method includes initiating isostatic compaction by a phase including raising and maintaining temperature, followed by a phase including hot-feeding pressurized gas, and machining an assembly to obtain the part. The temperature raising phase includes a diffusion pre-welding of material rigidly connecting the pressure-adjusted walls of the lid and the container. The method can be used for designing parts having a tensile and compression resistance, such as parts for aircraft landing gear.
摘要:
Certain embodiments here include compositions of matter and methods of manufacturing a ply composition, comprising a piece of fabric, wherein the fabric includes a plurality of plated tows, and eutectic alloy, wherein the plated tows are intertwined with the eutectic alloy.
摘要:
A method for manufacturing a wrinkled plate which can control a shape of wrinkles formed on a surface of the wrinkled plate and a wrinkled plate which is manufactured by the method are provided. The method for manufacturing a wrinkled plate la includes the steps of: placing an unhardened clay 5 having irregularities embossed on a surface thereof on an upper surface of a rubber sheet 4 in a stretched state in an overlapping manner; forming wrinkles 2 at least on a surface of the clay 5 by shrinking the rubber sheet 4; and hardening the clay 5 by baking.
摘要:
The invention relates to a process for manufacturing a metal part reinforced with ceramic fibres, in which: at least one housing (10A) for an insert is machined in a metal body (10) having an upper face (10B); at least one insert (11) formed from ceramic fibres in a metal matrix is placed in the housing; the insert is covered with a cover; a vacuum is created in the interstitial space around the insert and said space is hermetically sealed under vacuum; the assembly, namely the metal body with the cover, is treated by hot isostatic pressure; and said treated assembly is machined in order to obtain said part. The process is characterized in that the cover comprises an element (12) covering the insert (11) in the slot and projecting from the upper face, and a sheet (14) covering the upper face with said element (12). In particular, the insert (11) is straight and the housing for the insert in the metal body forms a straight slot.
摘要:
A metal matrix composite preform including an angled curved groove in the surface of the matrix material. A reinforcing fiber is placed within the angled curved groove and the stiffness of the fiber causes it to be pressed against an outer wall member defining the groove. The fiber is retained within the metal matrix composite preform prior to hot isostatic pressing.
摘要:
A spline structure, in the form of an aeronautical brake drive bar, has wheel attachment points at its ends for engaging a wheel rim. Each wheel carries a regularly spaced series of these drive bars for engaging friction discs carried by the wheel hub. The main body of each brake drive bar is formed from titanium internally reinforced by composite blocks each comprising a bundle of silicon carbide fibres contained in a matrix that is diffusion bonded within the main body. Other spline structures can be formed in a similar manner.
摘要:
A method and apparatus for producing ultra-fine grained magnesium metal alloy material sheets. The apparatus molds and rapidly solidifies a metal alloy material to form a fine grain precursor. The precursor is then subjected to deformation strains that alter the grain structure of the precursor so as to form a ultra fine grained structure in sheet form. The sheet form may then be subjected to superplastic forming to form a net shaped article.