摘要:
A method for manufacturing a hollow spring member having a hollow steel spring rod having terminal sealed portions at both ends thereof. Each terminal sealed portion has a rotationally symmetric shape in which an axis passing through a center of the spring rod is an axis of symmetry. Each terminal sealed portion has an end wall portion including an end face; an arc-shaped smoothly curved surface between an outer peripheral surface of the spring rod and the end face, and a hermetically closed distal-end-center closure portion on the axis passing through the center of the spring rod. The method includes forming each of the end portions of the spring rod by forming a chamfered portion on an inner or outer peripheral side of the end portion of a hollow wire, the end portion having an opening portion at a distal end, heating the end portion of the hollow wire having the chamfered portion, and spinning the heated end portion to be gathered toward the axis from the outer peripheral side by a jig. The end wall portion, which includes the distal-end-center closure portion, is formed by the distal end of the end portion being joined together on the axis.
摘要:
A semi-finished product (31) includes a first curved portion on one end of a plate-shaped bridge portion (33), and a second curved portion (37) on the other end of the bridge portion (33). The second curved portion (37) includes at the end a second lock portion (51) to lock with a first lock portion (41). The bridge portion (33) and the inner circumferential surfaces of the first and second curved portions (35, 37) are pressure-contacted and caulked on the outer circumferential surface of the stabilizer bar (11) by first and second dies (61, 62). At least one of the inner circumferential surfaces (31c) of the first and second curved portions (35, 37) and the outer circumferential surface of the stabilizer bar opposed to the inner surfaces (31c) is formed with an anti-slippage portion (38). The inner circumferential surfaces (31c) of the first and second curved portions (35, 37) and the outer circumferential surface of the stabilizer bar (11) have an anti-slippage material (Co) therebetween.
摘要:
A method of producing a stabilizer (10) of a motor vehicle, such that the stabilizer includes a torsion bar (11) and longitudinal links (12, 13). The longitudinal links (12, 13) are in each case connected to the torsion bar (11) by welding, and the longitudinal links (12, 13) and the torsion bar (11) are heat-treated before welding. Each longitudinal link (12, 13) is welded at one end to the torsion bar (11) on both sides, in each case, by a respective multilayer weld seam (14), and each weld seam (14) is made with unequal widths such that the width of the weld seam (14) adjacent to the torsion bar (11) is shorter than its width adjacent to the respective longitudinal link (12, 13).
摘要:
A method of forming a torsion bar wherein steel, preferably an alloy steel of medium carbon content, is formed in the desired size and shape and is through hardened for providing a desired core hardness. The case of the bar is then hardened for transforming austenite in the case into martensite causing the case to expand thereby inducing high compressive stresses near the surface with the compressive stress decreasing radially inward of the surface. The core of the bar is retained below lower transformation temperature for resisting expansion of the case thereby inducing hoop and axial compressive stresses and radial tensile stressed in the case. The hardened bar is then cold worked by twisting and releasing the bar at least twice for applying a torsional stress in the angular direction of the bar loading which presets the bar by twisting it beyond its initial yield strength for redistributing the stresses and inducing a residual torsional stress therein in a direction opposite to the preset direction.A torsion bar formed by the method of the present invention is also disclosed.
摘要:
A method of manufacturing a suspension coil spring includes forming first shot peening indentations on a surface of a wire by projecting first shots toward the wire and forming a compressive residual stress portion to which a compressive residual stress is imparted from the surface of the wire to a first depth, and projecting ball shots as second shots toward a lower end turn portion by an ultrasonic apparatus. A size of each ball shot is larger than a size of each first shot. The method includes forming second shot peening indentations on a surface of the lower end turn portion, and a deep residual stress portion in the lower end turn portion, a compressive residual stress of the deep residual stress portion imparted from the surface of the wire to a second depth that is deeper than the first depth.
摘要:
The invention provides a production method for stabilizers which produces with high productivity in a compact production line, without tempering. The production method for stabilizers of the invention includes: forming a steel bar material containing at least C: 0.15 wt % to 0.39 wt %, Mn, B and Fe into a product shape by bending; and quenching the bent steel bar material in a medium having a heat transfer coefficient higher than or close to that of water.
摘要:
The present invention relates to a stabilizer (1, 26) which has at least two stabilizer components which are coupled with one another materially by thermal joining, characterized in that a heat-affected zone (7) produced by the thermal joining is at least partially heat treated after coupling.The present invention also relates to a method for producing a stabilizer (1, 26), wherein at least two stabilizer components are connected with one another by thermal joining, characterized in that the heat-affected zone (7) produced by the thermal joining is heat-treated.
摘要:
An anti-shift collar prevents lateral movement of a stabilizer bar assembly. The anti-shift collar is thermally formed to a central segment of the stabilizer bar and is locked to the central segment thereby.
摘要:
A method of forming a torsion bar wherein steel, preferably an alloy steel of medium carbon content, is formed in the desired size and shape and is through hardened for providing a desired core hardness. The case of the bar is then hardened for transforming austenite in the case into martensite causing the case to expand thereby inducing high compressive stresses near the surface with the compressive stress decreasing radially inward of the surface. The core of the bar is retained below lower transformation temperature for resisting expansion of the case thereby inducing hoop and axial compressive stresses and radial tensile stressed in the case.A torsion bar formed by the method of the present invention is also disclosed.
摘要:
A method of manufacturing a hollow stabilizer includes a forming step of subjecting an element pipe to a bending process, to form a product shape including bent portions, and a quenching step of quenching the element pipe subjected to the bending process. In the quenching step, a cooling process is performed by immersing the element pipe made of steel in coolant and by spraying the coolant to an outer surface of the bent portion.