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公开(公告)号:US20240209163A1
公开(公告)日:2024-06-27
申请号:US18555864
申请日:2021-11-16
发明人: Yasuo OHSAWA , Norihiko KAGA
IPC分类号: C08J3/24 , B29C35/04 , B29C64/147 , B29C64/30 , B29K7/00 , B29K105/24 , B29K507/04 , B33Y40/20
CPC分类号: C08J3/247 , B29C35/041 , B29C64/30 , B33Y40/20 , C08J3/248 , B29C64/147 , B29K2007/00 , B29K2105/24 , B29K2507/04 , C08J2307/00
摘要: This disclosure provides a method for producing a cross-linked rubber for the additively fabricated object that can be easily produced with good dimensional accuracy and simplicity, even using a general-purpose uncross-linked rubber composition. This producing method is a method for producing a cross-linked rubber, in which an additively fabricated object of uncross-linked rubber is heated in a liquid to produce an additively fabricated object of cross-linked rubber, wherein the method includes, heating the additively fabricated object of uncross-linked rubber within the range not exceeding the saturated vapor pressure by controlling the temperature and pressure of the liquid, obtaining the equivalent cross-linking amounts at regular intervals from the start of heating using the following Formula (1), accumulating them and calculating the cumulative cross-linking degree, and stopping the cross-linking reaction when the cross-linking degree of the additively fabricated object of cross-linked rubber reaches the required cross-linking degree.
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公开(公告)号:US11993006B2
公开(公告)日:2024-05-28
申请号:US17615366
申请日:2020-05-29
IPC分类号: B33Y10/00 , B29C64/147 , B29C64/218 , B29C64/295 , B29C64/321 , B33Y30/00 , B33Y40/20 , B33Y70/00
CPC分类号: B29C64/147 , B29C64/218 , B29C64/295 , B29C64/321 , B33Y10/00 , B33Y30/00 , B33Y40/20 , B33Y70/00
摘要: A selective deposition-based additive manufacturing system capable of building a three-dimensional (3D) part utilizing a semi-crystalline polymeric material includes at least one electrostatographic engine configured to develop one or more layers of particles of semi-crystalline polymeric material corresponding to one or more slices of a 3D model of a 3D part. The system includes a transfer medium configured to receive the one or more layers of particles of the semi-crystalline polymeric material on a front side from the at least one electrostatographic engine and to move the one or more layers away from the electrostatographic engine and a platen configured to carry the 3D part or support being printed. The system includes a gantry coupled to the platen and configured to move the platen into registration with the one or more layers, and a heater configured to heat a top surface of the 3D part being printed to a transfuse temperature. The system includes a layer transfer assembly having a roller contacting a back side of the transfer medium and a driver configured to cause the layer to transfer from the front side of the transfer medium to the heated top surface of the part. The system includes a cooler configured to cool the heated semi-crystalline polymeric material at a maximum rate of at least 20° C. per second such that the semi-crystalline material is in a super-cooled state wherein the semi-crystalline polymeric material does not completely initially crystallize.
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公开(公告)号:US11969795B2
公开(公告)日:2024-04-30
申请号:US15469213
申请日:2017-03-24
申请人: Desktop Metal, Inc.
发明人: Jonah Samuel Myerberg , Ricardo Fulop , Michael Andrew Gibson , Matthew David Verminski , Richard Remo Fontana , Christopher Allan Schuh , Yet-Ming Chiang , Anastasios John Hart
IPC分类号: B33Y10/00 , B22F1/10 , B22F3/10 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F10/18 , B22F10/20 , B22F10/40 , B22F10/62 , B22F10/64 , B28B1/00 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/209 , B29C64/245 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B33Y30/00 , B33Y40/00 , B33Y40/20 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B22F10/12 , B22F10/14 , B22F10/28 , B22F10/30 , B22F10/32 , B22F10/368 , B22F12/30 , B22F12/53 , B22F12/90 , B29K105/16 , B29K505/00 , B29K507/04 , B29K509/02
CPC分类号: B22F3/1021 , B22F1/10 , B22F3/22 , B22F3/24 , B22F7/02 , B22F7/04 , B22F10/20 , B22F10/40 , B28B1/001 , B29C64/10 , B29C64/106 , B29C64/112 , B29C64/147 , B29C64/153 , B29C64/165 , B29C64/20 , B29C64/209 , B29C64/245 , B29C64/264 , B29C64/268 , B29C64/386 , B29C64/40 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y40/20 , B33Y50/00 , B33Y50/02 , B33Y70/00 , B33Y80/00 , B22F2003/242 , B22F2007/042 , B22F10/12 , B22F10/14 , B22F10/18 , B22F10/28 , B22F10/30 , B22F10/32 , B22F10/368 , B22F10/62 , B22F10/64 , B22F12/30 , B22F12/53 , B22F12/90 , B22F2998/10 , B22F2999/00 , B29K2105/16 , B29K2505/00 , B29K2507/04 , B29K2509/02 , Y02P10/25 , B22F2998/10 , B22F1/10 , B22F10/10 , B22F3/1021 , B22F2999/00 , B22F10/10 , B22F10/40 , B22F2998/10 , B22F1/10 , B22F3/1021 , B22F10/10 , B22F2999/00 , B22F10/12 , B22F10/40 , B22F2999/00 , B22F10/18 , B22F10/40 , B22F2999/00 , B22F10/14 , B22F10/40
摘要: Support structures are used in certain additive fabrication processes to permit fabrication of a greater range of object geometries. For additive fabrication processes with materials that are subsequently sintered into a final part, an interface layer is formed between the object and support in order to inhibit bonding between adjacent surfaces of the support structure and the object during sintering.
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公开(公告)号:US11904531B2
公开(公告)日:2024-02-20
申请号:US16958904
申请日:2018-12-28
发明人: Chris Counts , J. Samuel Batchelder
IPC分类号: G03G15/00 , B29C64/147 , B33Y10/00 , G03G15/22 , B33Y30/00
CPC分类号: B29C64/147 , B33Y10/00 , G03G15/224 , B33Y30/00
摘要: Disclosed are selective deposition based additive manufacturing systems (10) and methods for printing a 3D part. Layers of a powder material (22) are developed using one or more electrostatography-based engines (12). The layers (22) are transferred for deposition on a part build surface. For each of the layers (22), the part build surface is heated to a temperature within a range between a flowable temperature and a thermal oxidation threshold to form a flowable part build surface, and the developed layer (22) is pressed into contact with the flowable build surface (88) to heat the developed layers (22) to a flowable state and form a new part build surface (88) which is fully consolidated. The new part build surface (88) is then cooled to remove the heat energy added during heating step before repeating the steps for the next developed layer.
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公开(公告)号:US11718016B2
公开(公告)日:2023-08-08
申请号:US16080674
申请日:2017-02-16
发明人: Kazuhiro Ochi , Kunio Hakkaku , Hirofumi Hara , Nobuo Kanai , Masaru Ohnishi
IPC分类号: B29C64/112 , B29C64/264 , B29C64/393 , B24B27/06 , B33Y30/00 , B33Y70/00 , B33Y10/00 , B29C64/147 , B29C64/241 , B29C64/40 , B29L31/52 , B33Y80/00
CPC分类号: B29C64/112 , B24B27/0633 , B29C64/147 , B29C64/241 , B29C64/264 , B29C64/393 , B29C64/40 , B33Y10/00 , B33Y30/00 , B33Y70/00 , B29L2031/5218 , B33Y80/00
摘要: A three-dimensional object manufacturing method for manufacturing a three-dimensional object by ejecting a liquid shaping material and then solidifying the ejected shaping material includes: an interior forming process of forming an interior portion of the three-dimensional object by the shaping material; and a periphery forming process of forming a peripheral portion of a periphery of the interior portion by stacking a plurality of layers by the shaping material, where the shaping material for forming the interior portion in the interior forming process has a larger rigidity in a solid state compared to the shaping material for forming the peripheral portion in the periphery forming process, the periphery forming process is a process of forming a groove configuring one part of the peripheral portion, and the interior forming process is a process of forming the interior portion by placing the liquid shaping material in the groove.
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公开(公告)号:US11701818B2
公开(公告)日:2023-07-18
申请号:US17661202
申请日:2022-04-28
发明人: Kenneth J. Susnjara
IPC分类号: B29C64/147 , B29C64/30 , B33Y40/20 , B33Y10/00 , B29K101/10
CPC分类号: B29C64/147 , B29C64/30 , B33Y10/00 , B33Y40/20 , B29K2101/10
摘要: An additive manufacturing method includes removing material from a sheet to create a plurality of individual layer segments formed, placing at least two first layer segments adjacent to each other at the same height to form a first layer having a hollow interior, the at least two first layer segments defining a first portion of an exterior of a part, and placing at least one second layer segment above the at least two first layer segments to form a second layer having a hollow interior, the at least one second layer segment defining a second portion of the exterior of the part. The method includes attaching the first layer to the second layer and removing material from the first layer and from the second layer to form the part having a continuous surface that extends along the first layer and the second layer.
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公开(公告)号:US11654624B2
公开(公告)日:2023-05-23
申请号:US16958909
申请日:2018-12-28
发明人: J. Samuel Batchelder , Arun Chowdry , Chris Anton
IPC分类号: B29C64/218 , B29C64/147 , B29C64/364 , B29C64/153 , B29C64/40 , B33Y10/00 , B33Y30/00 , B22F12/63 , B22F10/40
CPC分类号: B29C64/218 , B29C64/147 , B29C64/153 , B29C64/364 , B29C64/40 , B22F10/40 , B22F12/63 , B33Y10/00 , B33Y30/00
摘要: A method of selective deposition-based additive manufacturing includes conveying a layer (28) of material to previously built layers (22) of material. A determination is made as to whether at least one of the conveyed layers (28) of material and a top previously built layer (22) of material contains an unsupported portion (302). When at least one of the conveyed layer (28) of material and the top previously built layer (22) of material contains an unsupported portion, a first set of steps (306, 408, 506) are used to transfer the conveyed layer (28) of material to the top previously built layer (22) of material. When neither of the conveyed layer (28) of material and the top previously built layer (22) of material contains an unsupported portion, a second set of steps (304, 406, 504) are used to transfer the conveyed layer (28) of material to the top previously built layer (22) of material.
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公开(公告)号:US20190204769A1
公开(公告)日:2019-07-04
申请号:US16232585
申请日:2018-12-26
发明人: Andrew Rice , Zeiter Farah
IPC分类号: G03G15/22 , G03G15/00 , B29C64/147 , B29C64/393
CPC分类号: G03G15/224 , B29C64/147 , B29C64/393 , G03G15/50
摘要: A method of operating a selective deposition based additive manufacturing system capable of producing a three-dimensional (3D) part includes developing a first layer using at least one electrostatography engine, transfusing the first layer on a part build surface using a transfusion assembly to build the 3D part in a layer-by-layer manner on a part build platform such that a portion of the first layer further builds a fiducial structure in a layer-by-layer manner on the part build platform, measuring a height of the fiducial structure, computing an error between the measured height of the fiducial structure and a target height, adjusting a parameter of the at least one electrostatography engine as a function of the error, developing a second layer using the at least one electrostatography engine in accordance with the adjusted parameter, and transfusing the second layer using the transfusion assembly to further build the 3D part.
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公开(公告)号:US10011079B2
公开(公告)日:2018-07-03
申请号:US14873310
申请日:2015-10-02
申请人: Formlabs, Inc.
发明人: Shane Wighton , Maxim Lobovsky , Matthew Keeter , Akimitsu Hogge
IPC分类号: B29C33/52 , B29C33/54 , B29C67/00 , B29C64/118 , B29C64/147 , B29C64/153 , B29C64/135 , B29C64/165 , B29C64/106 , B29C33/38 , B29C64/124 , B29C64/141 , B29C64/112 , B29C64/129 , B33Y50/00 , B29C64/40 , B33Y10/00 , B33Y50/02
CPC分类号: B29C64/40 , B29C33/3842 , B29C64/106 , B29C64/112 , B29C64/118 , B29C64/124 , B29C64/129 , B29C64/135 , B29C64/141 , B29C64/147 , B29C64/153 , B29C64/165 , B33Y10/00 , B33Y50/00 , B33Y50/02
摘要: Some aspects provide a method of generating a support structure for an object, the support structure and the object to be fabricated via one or more additive fabrication techniques, comprising identifying one or more regions of the object as one or more regions to which mechanical support is to be provided, identifying one or more support points within at least a first region of the one or more regions, and generating the support structure for the object, the support structure comprising one or more support tips coupled to the object at the one or more support points, the support tips being generated based at least in part on a direction normal to the surface of the object at the respective support point.
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10.
公开(公告)号:US10005230B2
公开(公告)日:2018-06-26
申请号:US15150614
申请日:2016-05-10
申请人: Xerox Corporation
发明人: Jorge A. Alvarez , Michael F. Zona , William J. Nowak , Robert A. Clark , Chu-heng Liu , Paul J. McConville
IPC分类号: B29C64/393 , B29C64/147 , B29K91/00 , B29K105/00 , B33Y10/00 , B33Y50/02
CPC分类号: B29C64/393 , B29C64/147 , B29C64/153 , B29C64/188 , B29C64/241 , B29C64/314 , B29K2091/00 , B29K2105/251 , B33Y10/00 , B33Y50/02 , G03G15/1625 , G03G15/224
摘要: 3-D printers include an intermediate transfer surface that transfers a layer of material to a platen each time the platen contacts the intermediate transfer surface to successively form a freestanding stack of layers of the material on the platen. A sensor detects the thickness of the layer on the platen after a fusing station fuses the layer. A feedback loop is electrically connected to the sensor and a development station (that includes a photoreceptor, a charging station providing a static charge to the photoreceptor, a laser device exposing the photoreceptor, and a development device supplying the material to the photoreceptor). The development station adjusts the transfer bias of the development device, based on a layer thickness measurement from the sensor through the feedback loop, to control the thickness of subsequent ones of the layers transferred from the intermediate transfer surface to the freestanding stack on the platen.
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