Abstract:
A cutting insert is provided, comprising a top surface, a bottom surface, and side surfaces spanning therebetween, the side surfaces comprising one or more feed-facing side surfaces and one or more radial-facing side surfaces. The top surface is formed with one or more linear grooves, each constituting a chip breaker and being disposed parallel to and adjacent one of the feed-facing side surfaces. The chip breaker is characterized by a constant profile along the entire length of its respective feed-facing surface. Each of the feed-facing side surfaces is disposed at an acute feed-angle with respect to the top surface, and each of the radial-facing side surfaces being disposed at an acute radial-angle with respect to the top surface, the feed-angle being greater than the radial-angle.
Abstract:
Wheel back cavity groove processing equipment is disclosed in the present application, which includes a lower lifting system, a central brush system, groove brush systems, a synchronous clamping and rotating system, a left brush system, a right brush system, an upper lifting system and the like. The wheel back cavity groove processing equipment not only may be used for removing burrs from wheel back cavity grooves, but also may be used for removing burrs from bolt holes, a center hole, spoke edges and transverse corners, and simultaneously has the characteristics of high automation degree, high removal efficiency, advanced process, strong generality, and high safety and stability.
Abstract:
A method for cutting a blade root retention slot in a turbine engine disk element includes forming a precursor slot in the element. The precursor slot has first and second sidewalls and a base. A rotating bit is passed through the precursor slot to machine the base. The bit rotates about an axis off-normal to a direction of passing. A cutting performance of the rotating bit is modeled reflecting a chip trapping intensity parameter and a heat intensity parameter. At least one parameter of the bit and its passing is selected so as to avoid tool loading where removed chips/swarf stick onto the bit.
Abstract:
A method of inspecting a cutting blade having a cutting edge formed of abrasive grains of selected abrasive grain diameters which are bound by a bonding material, includes a cutting step of moving the chuck table and the cutting blade, which is being rotated at a high speed, relatively to each other along a direction perpendicular to an axis of rotation of a spindle, thereby forming a cut groove in the workpiece, and an inspecting step of capturing an image of the cut groove formed in the workpiece by image capturing means, and inspecting the state of the cut groove. The inspecting step examines whether or not the selected abrasive grain diameters are proper on the basis of any of the elements representing the size of an average chip, the number of chips, and the area of chips on both sides of the cut groove per unit length.
Abstract:
A method of manufacturing a section is formed from a blank having the perimeter of a truncated generally isosceles triangle. Each angled side of the truncated generally isosceles triangle includes a plurality of substantially semi-circular channels. The long axis of each substantially semi-circular channel is substantially parallel to the base of the truncated generally isosceles triangle. The top of the substantially semi-circular channel intersects the front surface of the section knife. The bottom of the substantially semi-circular channel intersects the back surface of the section knife. A cutting edge is formed at the intersection of the substantially semi-circular channel and the back surface of the section knife.
Abstract:
A method for machining a material, in particular steel, is provided. The material is milled at such a high cutting speed that residual tensile stresses close the surface that exceed a specified value can occur and the residual tensile stresses can be lowered below the specified value by subsequent brushing. A device for performing the method is also provided.
Abstract:
A method for forming a profile having at least three consecutive concave surfaces in an internal surface of a metal part includes piercing the metal part to create at least three consecutive concave surfaces. First, second and third concave surfaces respectively have first, second and third radii of curvature. The second concave surface is between the first and third concave surfaces. The second radius of curvature is different from the first and third radii of curvature. The method includes carburizing the metal part, grinding the second concave surface, and linear broaching the first and third concave surfaces with an abrasive-covered broach. A method for forming a groove in a surface of a metal part includes broaching the surface to create a groove having a groove surface, carburizing the metal part, and broaching a portion of the groove surface with an abrasive-covered broach after carburizing the metal part.
Abstract:
A section knife is formed from a blank having the perimeter of a truncated generally isosceles triangle. Each angled side of the truncated generally isosceles triangle includes a plurality of substantially semi-circular channels. The long axis of each substantially semi-circular channel is substantially parallel to the base of the truncated generally isosceles triangle. The top of the substantially semi-circular channel intersects the front surface of the section knife. The bottom of the substantially semi-circular channel intersects the back surface of the section knife. A cutting edge is formed at the intersection of the substantially semi-circular channel and the back surface of the section knife.
Abstract:
An apparatus for treating a dovetail in a dynamoelectric machine is provided. The apparatus includes a housing, at least two pads for treating, cleaning or polishing a dovetail surface, at least a pair of guide wheels for aligning the apparatus within the dovetail, and at least one motor connected to the pads. The motor is operatively configured to rotate the pads. The dovetail surface is treated, cleaned or polished by sliding the apparatus along the dovetail and activating the motor to rotate the pads.
Abstract:
A method for producing a die for molding a ceramic honeycomb structure, which has molding grooves arranged in a lattice pattern and apertures communicating with the molding grooves for supplying a moldable material, wherein the formation of the lattice-patterned grooves by machining is conducted by a first machining operation for forming pluralities of first parallel grooves, and a second machining operation for forming second grooves crossing the first grooves; wherein the first and second machining operations are conducted by at least 2 passes of grinding or cutting using a rotating tool; and wherein the second machining operation is conducted by up-cutting in the second pass or later, and a method for producing a ceramic honeycomb structure using such a die.