摘要:
Disclosed is an artificial tooth machining apparatus which protects a workpiece and first and second tools from heat and frictional contact that may occur when the workpiece is machined and enhancing machining precision by supplying water or air to the tools by a supply unit, a first nozzle portion, and a second nozzle portion, which has a lifespan lengthened by preventing chips of the workpiece or water or air from being introduced to a mechanism operation part of a base part by a discharge unit and a blocking unit, and which prevents a collision between the first tool and the second tool during machining of the workpiece by a tool collision preventing controller.
摘要:
A machining unit for a program-controlled machine tool. In particular, a spindle device for a program-controlled machine tool including a spindle housing; a working spindle which is mounted in the spindle housing in a rotatable manner about a spindle axis and which includes a clamping device for clamping a tool interface that is inserted in a tool receiving section of the spindle device and is configured to hold a milling or boring tool; and a sensor device which is arranged on the spindle housing and which includes at least one structure-borne sound sensor configured to detect structure-borne sounds or vibrations occurring during grinding operations.
摘要:
A machine tool includes a workpiece spindle device which rotates a workpiece, a tool post which can move a tool in a first axis direction (X-axis direction) which is a radial direction of the workpiece and a second axis direction (Z-axis direction) which is an axial direction of the workpiece, and an articulated robot including a plurality of arms, a plurality of joints, and end effectors. The plurality of joints connect the plurality of arms in a rotatable manner around an axis parallel to a third axis (Y-axis) orthogonal to the first axis and the second axis, and the end effectors move in a plane parallel to a movement plane of the tool.
摘要:
A closed-loop feedback system and method for performing a machining operation. A tool's operational properties are measured in real-time. The operating parameters of the machining process are adjusted in real-time based on the measured properties.
摘要:
Feed back vibrations of a metallic tool generated during the machining of metallic workpieces are damped by detecting an oscillatory motion of the tool, identifying a frequency of the oscillatory motion and generating a mechanical camping force having the same frequency as the oscillatory motion and applied to the tool in counter-direction to a velocity of the oscillatory motion. The damping force can be of constant amplitude or gradually decreasing amplitude.
摘要:
A high frequency flexure-based dynamometer for measuring vibrations to use in determining cutting forces in a tool is disclosed. The dynamometer device may operate within a pre-selected high frequency range while measuring cutting forces less than about 1 N. The dynamometer may include two coupled flexures that interact to produce vibration modes at the edge of a selected bandwidth of interest. These modes may produce a frequency response function within the desired frequency band that has a magnified response and is substantially constant. The dynamometer may include a workpiece mounted to one of the two flexures and a one or more precision accelerometers mounted to the first or second flexures. Finite element analysis may be used to optimize the flexure design.
摘要:
A system for monitoring the vibration of a power driven cutting tool during machining first produces a signal proportional to the vibration spectrum of the tool over a preselected band width. This is passed through a digitally controlled attenuator which is adjusted to provide an output signal at a preselected level. The degree of attenuation is stored, as is a reference value which is generated as a function of the attenuated signal. Then, during subsequent machining operations under the same machining conditions the attenuator is controlled to provide the same degree of attenuation and the reference value, which is in the form of a digital signal, is compared with the rectified and digitized output of the attenuator. When the latter exceeds the reference value a control signal is generated which either provides an audible or visual warning that the cutting tool is worn and therefore due for replacement or initiates an automatic tool changing operation. The system effectively monitors the wear of the tool and, in providing its own reference, i.e. the reference value which is generated, caters automatically for changes in the machining conditions such as use of a different tool or change in workpiece material.
摘要:
The sensor includes at least one pressure chamber that is filled with an incompressible fluid, a membrane that forms at least one wall of the pressure chamber, a pressure transducer measuring the pressure within the pressure chamber, and a pressure arm whose first end is secured to a machine tool member at a location at which force and torque are to be measured and whose second end bears on the membrane. By appropriately choosing the number and disposition of pressure chambers, membranes, and pressure arms, output signals from the corresponding pressure transducers are related to selected components of transverse force torque, and axial force of the machine tool member. Various embodiments of the sensor for use with machine tools having a rotating tool and machine tools having a stationary tool are disclosed, and techniques are described in which these embodiments can be used to determine the angle between transverse force exerted on the machine tool member and a stationary axis of the machine tool, to determine the plane of transverse loading of the transverse force, and to compensate the pressure measurements in accordance with the determined plane of transverse loading.
摘要:
A method for automated condition monitoring whereby techniques of automated vibration analysis and signal processing are combined with deep learning/machine learning techniques for an enhanced system of automated anomaly detection, problem classification, and problem regression. The method may be implemented in software, firmware or hardware to run autonomously. Machines monitored and analyzed according to the disclosed method are typically found in industrial plants or commercial applications, but the disclosed invention may be applied to any rotating equipment such as motors, fans, pumps, compressors, and etc., in any environment where they are functioning.
摘要:
A universal manufacturing vise jaw plate for use on a machine tool with a vise fixture, and configured for real-time operational data collection and analysis. The vise plate comprises a combination of acoustic and vibration sensors with a plate for cutting tool monitoring applications.