公开(公告)号：US20070138165A1

公开(公告)日：2007-06-21

申请号：US10580726

申请日：2004-11-24

申请人： Elias Russegger ,  Reinhardt Lehnert

发明人： Elias Russegger ,  Reinhardt Lehnert

IPC分类号： H05B3/08

CPC分类号： H05B3/46 ,  B29C45/2737 ,  B29C2045/2751 ,  H05B2203/013 ,  H05B2203/016 ,  H05B2203/017

摘要： An apparatus and methods for attaching electrical leads (22, 24) to a heating layer (16) of a heater are provided. An attachment material (50) is thermally sprayed over cords (32) of the electrical leads (22, 24), which are in contact with the heating layer (16) over a contact area (20). The attachment material (50) and the heating layer 16 are further thermally sprayed with a layer (52), which is an isolating material. The thermal sprayed connection between the electrical leads (22, 24) and the heating layer (16) thus provides more intimate contact and an improved electrical connection.

摘要翻译： 提供了一种用于将电引线（22,24）附接到加热器的加热层（16）的装置和方法。 将附着材料（50）热电喷涂在电引线（22,24）的与加热层（16）接触的接触区域（20）上的电线（32）上。 附着材料（50）和加热层16进一步用作为隔离材料的层（52）进行热喷涂。 因此，电引线（22,24）和加热层（16）之间的热喷涂连接提供更紧密的接触和改进的电连接。

公开(公告)号：US20070086759A1

公开(公告)日：2007-04-19

申请号：US11252198

申请日：2005-10-17

申请人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poschl ,  Christopher Lanham ,  James McMillin ,  William McDowell ,  Kenneth Fennewald ,  Allen Boldt ,  Frederic Zimmermann ,  Reinhardt Lehnert ,  Kevin Ptasienski

发明人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poschl ,  Christopher Lanham ,  James McMillin ,  William McDowell ,  Kenneth Fennewald ,  Allen Boldt ,  Frederic Zimmermann ,  Reinhardt Lehnert ,  Kevin Ptasienski

IPC分类号： F24H1/10 ,  B05B1/24 ,  B05B7/22 ,  B67D5/62

CPC分类号： B29C45/2737 ,  B29C2045/2746 ,  H05B3/56 ,  H05B3/565 ,  Y10T137/6416

摘要： A hot runner nozzle heater is provided that includes a sleeve defining a slot extending along a length of the sleeve. A first dielectric layer is disposed over an outer surface of the sleeve, and a resistive element layer is disposed over the first dielectric layer, wherein the resistive element layer defines a resistive circuit pattern that is preferably formed by a laser trimming process. A pair of terminal leads are secured to a portion of the resistive element layer thus defining a termination area, and the termination area is positioned proximate the slot and away from the proximal end and the distal end of the sleeve. A second dielectric layer is disposed over the resistive element layer but not over the termination area, a third dielectric layer is disposed over the termination area, and a protective layer disposed over the second dielectric layer and the third dielectric layer.

公开(公告)号：US08395092B2

公开(公告)日：2013-03-12

申请号：US12270773

申请日：2008-11-13

申请人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poeschl ,  Martin Wallinger ,  Kevin Ptasienski ,  Matt Kenchel ,  Kenneth F. Fennewald ,  Allen Boldt

发明人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poeschl ,  Martin Wallinger ,  Kevin Ptasienski ,  Matt Kenchel ,  Kenneth F. Fennewald ,  Allen Boldt

IPC分类号： F23Q7/22

CPC分类号： H01C17/00 ,  B29C45/2737 ,  H05B3/04 ,  H05B3/46 ,  H05B3/58 ,  Y10T29/49083 ,  Y10T29/49169

摘要： A heater assembly is provided that includes a substrate having opposed end portions defining raised flanges, a slot extending between the opposed end portions, and opposed chamfered surfaces extending along the slot and across the raised flanges. In one form, a plurality of layers are disposed onto the substrate, along with a pair of terminal pads. A protective cover defining at least one aperture is disposed over the layers and is secured to the raised flanges and the opposed chamfered surfaces of the substrate, and the aperture is disposed proximate the terminal pads. A pair of lead wires is secured to the pair of terminal pads, and a lead cap assembly is disposed around the pair of lead wires and is secured to the protective cover. Methods of manufacturing the heater assembly are also provided in accordance with the present disclosure.

摘要翻译： 提供了一种加热器组件，其包括具有限定凸起凸缘的相对端部的基板，在相对的端部之间延伸的槽，以及沿着槽延伸并且跨越凸起凸缘的相对的倒角表面。 在一种形式中，多个层与一对端子焊盘一起设置在衬底上。 限定至少一个孔的保护盖布置在层上并且固定到凸起凸缘和基板的相对的倒角表面，并且孔布置在接近端子垫附近。 一对引线被固定到一对端子焊盘，并且引线盖组件围绕该对引线设置并固定到保护盖。 根据本公开还提供了加热器组件的制造方法。

公开(公告)号：US20060108354A1

公开(公告)日：2006-05-25

申请号：US11328469

申请日：2006-01-09

申请人： Elias Russegger

发明人： Elias Russegger

IPC分类号： H05B3/16

CPC分类号： C23C4/01 ,  C23C4/06 ,  C23C4/08 ,  C23C4/16 ,  C23C4/18 ,  C23C24/04 ,  C23C30/00 ,  F24H1/142 ,  H01C17/24 ,  H01C17/245 ,  H05B3/46 ,  Y10T29/49083 ,  Y10T29/49099

摘要： An electrically conductive resistive layer is produced by thermally spraying an electrically conductive material onto the surface of a non-conductive substrate. Initially, the material layer arising therefrom has no desired shape. The material layer is then removed in certain areas so that an electrically conductive resistive layer having said desired shape is produced.

公开(公告)号：US08175446B2

公开(公告)日：2012-05-08

申请号：US11850447

申请日：2007-09-05

申请人： Elias Russegger ,  Gerhard Schefbänker ,  Gernot Antosch ,  Wolfgang Pöschl ,  Christopher C. Lanham ,  James McMillin ,  William A. McDowell, III ,  Kenneth F. Fennewald ,  Allen Boldt ,  Frederic Zimmermann ,  Reinhardt Lehnert ,  Kevin Ptasienski

发明人： Elias Russegger ,  Gerhard Schefbänker ,  Gernot Antosch ,  Wolfgang Pöschl ,  Christopher C. Lanham ,  James McMillin ,  William A. McDowell, III ,  Kenneth F. Fennewald ,  Allen Boldt ,  Frederic Zimmermann ,  Reinhardt Lehnert ,  Kevin Ptasienski

IPC分类号： B05B1/24 ,  F16K49/00

CPC分类号： B29C45/2737 ,  B29C2045/2746 ,  H05B3/56 ,  H05B3/565 ,  Y10T137/6416

摘要： An instrumented heater sleeve is provided that has a plurality of zones, a dielectric layer disposed over an outer surface of the sleeve, a resistive element layer disposed over the first dielectric layer, and a plurality of pairs of lead wires secured to a portion of the resistive element layer. Each pair of lead wires is connected to and corresponds with each of the zones and a protective layer is disposed over the dielectric layer. An amount of power is supplied to each of the zones and adjusted during a test run, or multiple test runs, to achieve a desired temperature profile along a heating target such as a hot runner nozzle. Methods of designing a hot runner nozzle heater using the instrumented heater sleeve are also provided.

摘要翻译： 提供了一种仪表加热器套筒，其具有多个区域，设置在套筒的外表面上的电介质层，设置在第一介电层上方的电阻元件层，以及固定到该第一电介质层的一部分上的多对引线 电阻元件层。 每对引线连接到每个区域并对应于每个区域，并且保护层设置在介电层上。 向每个区域供应一定量的功率并在测试运行期间或多次测试运行时进行调节，以实现沿着加热目标（例如热流道喷嘴）的期望温度分布。 还提供了使用仪表加热器套管设计热流道喷嘴加热器的方法。

公开(公告)号：US20080078756A1

公开(公告)日：2008-04-03

申请号：US11780825

申请日：2007-07-20

申请人： Elias Russegger ,  Gerhard Schefbanker ,  Martin Wallinger ,  Kevin Ptasienski

发明人： Elias Russegger ,  Gerhard Schefbanker ,  Martin Wallinger ,  Kevin Ptasienski

IPC分类号： H05B3/34

CPC分类号： H05B3/26 ,  H01C17/10 ,  H01C17/242 ,  H05B2203/002 ,  H05B2203/003 ,  H05B2203/01 ,  H05B2203/013 ,  H05B2203/017 ,  Y10T29/49083

摘要： A layered heater includes a resistive layer defining a resistive circuit pattern having at least one bend portion. A conductive overlay is provided on at least one of a top surface and a bottom surface of the bend portion to alleviate the current crowding effect, thereby protecting the electric circuit from premature failure. Methods of manufacturing the layered heater are also disclosed. The overlay may be formed on the bend portion after the resistive layer is formed. The overlay may also be formed on a substrate or a dielectric layer that supports the resistive layer before the resistive layer is formed.

摘要翻译： 层状加热器包括限定具有至少一个弯曲部分的电阻电路图案的电阻层。 在弯曲部的顶面和底面的至少一个上设置有导电覆盖层，以减轻电流拥挤效应，从而保护电路免于过早失效。 还公开了制造层状加热器的方法。 在形成电阻层之后，可以在弯曲部分上形成覆盖层。 也可以在形成电阻层之前，在支撑电阻层的基板或电介质层上形成覆盖层。

公开(公告)号：US07158718B2

公开(公告)日：2007-01-02

申请号：US10311515

申请日：2001-05-15

申请人： Elias Russegger

发明人： Elias Russegger

IPC分类号： F24H1/10

CPC分类号： H05B3/42 ,  F02M31/125 ,  F23N2021/04 ,  F24H1/102 ,  H05B2203/021 ,  H05B2203/022 ,  Y02T10/126

摘要： An electric heating device especially for fluids, such as liquid fuel, includes a heat element with an electrical resistance. The heat element can be connected to an electrical power source and also includes a carrier element to which en electrically conductive heat layer of a PTC material with positive temperature resistance co-efficient is applied. The heat layer can, at least in two interspaced positions, be connected to the electrical power source.

摘要翻译： 特别是用于流体的电加热装置，例如液体燃料，包括具有电阻的热元件。 加热元件可以连接到电源，并且还包括载体元件，其上施加正温度抗性系数的PTC材料的导电加热层。 至少两个间隔位置的热层可以连接到电源。

公开(公告)号：US07964825B2

公开(公告)日：2011-06-21

申请号：US10580726

申请日：2004-11-24

申请人： Elias Russegger ,  Reinhardt W. Lehnert

发明人： Elias Russegger ,  Reinhardt W. Lehnert

IPC分类号： H05B3/40 ,  H01R4/18

CPC分类号： H05B3/46 ,  B29C45/2737 ,  B29C2045/2751 ,  H05B2203/013 ,  H05B2203/016 ,  H05B2203/017

摘要： An apparatus and methods for attaching electrical leads (22, 24) to a heating layer (16) of a heater are provided. An attachment material (50) is thermally sprayed over cords (32) of the electrical leads (22, 24), which are in contact with the heating layer (16) over a contact area (20). The attachment material (50) and the heating layer 16 are further thermally sprayed with a layer (52), which is an isolating material. The thermal sprayed connection between the electrical leads (22, 24) and the heating layer (16) thus provides more intimate contact and an improved electrical connection.

摘要翻译： 提供了一种用于将电引线（22,24）附接到加热器的加热层（16）的装置和方法。 将附着材料（50）热电喷涂在电引线（22,24）的与加热层（16）接触的接触区域（20）上的电线（32）上。 附着材料（50）和加热层16进一步用作为隔离材料的层（52）进行热喷涂。 因此，电引线（22,24）和加热层（16）之间的热喷涂连接提供更紧密的接触和改进的电连接。

公开(公告)号：US20090127244A1

公开(公告)日：2009-05-21

申请号：US12270773

申请日：2008-11-13

申请人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poeschl ,  Martin Wallinger ,  Kevin Ptasienski ,  Matt Kenchel ,  Kenneth Fennewald ,  Allen Boldt

发明人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poeschl ,  Martin Wallinger ,  Kevin Ptasienski ,  Matt Kenchel ,  Kenneth Fennewald ,  Allen Boldt

IPC分类号： F23Q7/22 ,  H01R43/00 ,  B23K26/00

CPC分类号： H01C17/00 ,  B29C45/2737 ,  H05B3/04 ,  H05B3/46 ,  H05B3/58 ,  Y10T29/49083 ,  Y10T29/49169

摘要： A heater assembly is provided that includes a substrate having opposed end portions defining raised flanges, a slot extending between the opposed end portions, and opposed chamfered surfaces extending along the slot and across the raised flanges. In one form, a plurality of layers are disposed onto the substrate, along with a pair of terminal pads. A protective cover defining at least one aperture is disposed over the layers and is secured to the raised flanges and the opposed chamfered surfaces of the substrate, and the aperture is disposed proximate the terminal pads. A pair of lead wires is secured to the pair of terminal pads, and a lead cap assembly is disposed around the pair of lead wires and is secured to the protective cover. Methods of manufacturing the heater assembly are also provided in accordance with the present disclosure.

摘要翻译： 提供了一种加热器组件，其包括具有限定凸起凸缘的相对端部的基板，在相对的端部之间延伸的槽，以及沿着槽延伸并且跨越凸起凸缘的相对的倒角表面。 在一种形式中，多个层与一对端子焊盘一起设置在衬底上。 限定至少一个孔的保护盖布置在层上并且固定到凸起凸缘和基板的相对的倒角表面，并且孔布置在接近端子垫附近。 一对引线被固定到一对端子焊盘，并且引线盖组件围绕该对引线设置并固定到保护盖。 根据本公开还提供了加热器组件的制造方法。

公开(公告)号：US20070124907A1

公开(公告)日：2007-06-07

申请号：US11602707

申请日：2006-11-21

申请人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poschl ,  Reinhardt Lehnert ,  Kevin Ptasienski

发明人： Elias Russegger ,  Gerhard Schefbanker ,  Gernot Antosch ,  Wolfgang Poschl ,  Reinhardt Lehnert ,  Kevin Ptasienski

IPC分类号： B23P19/00

CPC分类号： B29C45/1782 ,  B25B27/06 ,  B29C45/17 ,  B29C45/2737 ,  B29C2045/2743 ,  Y10T29/49815 ,  Y10T29/537

摘要： A tool for removing a split-sleeve heater from a target object, such as a hot runner nozzle body, is provided that includes a handle, a shaft extending from the handle, and a protrusion disposed around at least a portion of a distal end portion of the shaft. The protrusion defines a shoulder, and the shoulder is adapted to engage a removal feature of the split-sleeve heater. In another form, a split-sleeve heater is provided that includes a heater body having opposed ends and a slot extending between the opposed ends. A recess is formed conjointly with the slot proximate at least one of the opposed ends, which is adapted for engagement by a removal tool. Methods of operating the tool and forming the slot of the split-sleeve heater are also provided.

摘要翻译： 提供了一种用于从目标物体（例如热流道喷嘴体）移除分体式加热器的工具，其包括手柄，从手柄延伸的轴以及设置在远端部分的至少一部分周围的突起 的轴。 凸起限定肩部，肩部适于接合分体式加热器的去除特征。 在另一种形式中，提供了分体式加热器，其包括具有相对端的加热器主体和在相对端之间延伸的狭槽。 凹槽与靠近相对端中的至少一个的狭槽形成为一体，其适于通过移除工具进行接合。 还提供了操作工具并形成分体式加热器的槽的方法。