摘要:
A heating element for metallic plastic injection nozzles with a tubular hollow metal body (2), which surrounds the nozzle body of an injection molding device in a heat-transmitting manner. The hollow body has an outer and/or inner jacket surface with one or more grooves (3, 4), extending in a thread-like manner at least in some sections, with inserted tubular heating body structure (with a heating body or bodies) (5). The heating body structure has electric terminals (6, 7) projecting away from the hollow body (2). In addition, a thermocouple, with a sensor tip (9) is in thermal contact with the material wall (15) of the plastic injection nozzle (17) in an end area of the tube wall, is arranged in a guide groove (4). To ensure that the temperature of the material tube, which temperature is to be regulated, is homogeneous at always the same measuring point and is shielded from the direct effect of heating, the sensor tip (9) is fixed in a heat-transmitting manner in a groove-like recess (11) of a tube wall section (20), which is thermally separated from the tube wall (2′) by two front-side notches (21, 22) and which, being subject to a radial pressing force in a radially flexible manner, is in gap-free, two-dimensional thermal contact with the nozzle body (15).
摘要:
A connection system (36) implementing an electric junction between a heater (22), in particular a heater (22) for a hot runner nozzle (10) and at least one hookup conductor (32) linked to a power source, comprises a hookup body (38, 60, 70) which is made of an electrically non-conducting material and which is fitted with at least one passage (46) to receive at least one hookup conductor (32). Said passage (46) is specified to end in a side face (40) of the hookup body (38, 609, 70). Also the hookup conductor (38, 60, 70) is affixable to and/or on the substrate in a manner that in the specified state, the hookup conductors (32) passing through the minimum of one passage (46) shall make contact by their free ends with the heater (22).
摘要:
A heating device (100, 200), which can be arranged at an object (101, 201) to be heated, especially an injection molding die, has an inner jacket surface (111, 211) and an outer jacket surface (112, 212), with a heating element (105, 205) and with a thermocouple (103, 203). The thermocouple (102, 203) has at least one positioning section, in which the cross section of the thermocouple (103, 203) deviates in at least one direction of the cross-sectional area from the cross section of at least one section of the thermocouple (103, 203) located adjacent to this positioning section. The heating device (100, 200) has at least one device for locking this positioning section against displacement in and/or opposite to the direction in which the thermocouple (103, 203) extends.
摘要:
A connection system (36) implementing an electric junction between a heater (22), in particular a heater (22) for a hot runner nozzle (10) and at least one hookup conductor (32) linked to a power source, comprises a hookup body (38, 60, 70) which is made of an electrically non-conducting material and which is fitted with at least one passage (46) to receive at least one hookup conductor (32). Said passage (46) is specified to end in a side face (40) of the hookup body (38, 609, 70). Also the hookup conductor (38, 60, 70) is affixable to and/or on the substrate in a manner that in the specified state, the hookup conductors (32) passing through the minimum of one passage (46) shall make contact by their free ends with the heater (22).
摘要:
A nozzle has a tubular metal core which forms a central injection duct, and a cylindrical, outer, lateral surface. A heater/diffuser device includes a metal heat diffuser of tubular cylindrical shape with an open annular cross-section, mounted around the cylindrical surface of the core. The diffuser has: a cylindrical internal surface fitting the cylindrical surface of the nozzle core, two facing longitudinal free edges which are spaced apart circumferentially, are free of one another, and define between them a longitudinal space extending along a generator line of the cylindrical surface of the diffuser, and a recessed, channel-like seat formed in a surface of the diffuser element. A resistor is housed in the channel-like seat. The distance between the longitudinal free edges is such that, when the nozzle unit is heated by the supply of electrical current through the resistor, the diffuser is free to expand thermally by extending in the circumferential direction around the nozzle without moving radially away from the outer surface of the nozzle core.
摘要:
A combined heater and heat diffuser for fitting to an injection nozzle (10) for moulding plastics materials, where the nozzle comprises a tubular metal core (12) with an injection duct (14) and a cylindrical lateral surface (13). The heater and heat diffuser includes a resistor (40) housed in a channel-shaped seat (32) formed in a cylindrical internal surface (30d) of a heat diffuser (30) made of a metal material of a tubular shape for fitting around the core (12) of the nozzle.
摘要:
A mounting sleeve fits around a nozzle extending along an axis and a heating coil wrapped around the nozzle and having an outer surface generally centered on the axis. The a mounting sleeve has a sleeve-shaped bimetal body having inner and outer layers and a pair of angularly juxtaposed edges. The body is shaped and dimensioned to fit around the coil with the inner layer engaging the coil outer surface. The inner layer has a smaller coefficient of thermal expansion than the outer layer so that when heated the body contracts radially inward. Interengaging formations at the edge generally prevent radial outward expansion of the body when interengaged.
摘要:
A clamp for tightening heating coils around a cylindrical object being heated has a split tubular housing with straps extending from each housing edge and forming loops pulled together by forces exerted from a pair of wedging elements with conical surfaces. The wedging elements have a cylindrical portion journalled in loops connected to one housing edge and a conical inner portion on which a strap connected to the other housing edge is mounted. Movement of the wedging elements axially with respect to one another changes the effective diameter of the conical portions engaging the strap. This causes the housing edges to be pulled together. Movement of the wedging elements with respect to one another is provided by securing one element to a mounting pin and providing a threaded bore through the other element, the element with the bore being restrained from rotation. When threads on the pin engage the threaded bore, the elements are pulled together.
摘要:
A process for the production of an injection nozzle comprising an essentially tubular inner part (16) and at least one essentially wire-type heating element (14, 15) which is embedded entirely inside a solid metal body (12, 13) lying in a close-fitting manner around the inner part in which one or more separate, essentially tubular metal bodies (12, 13) with a heating element (14, 15) embedded therein are formed by placing the heating element and the metal in a molten state in a mold, so that the heating element is completely enclosed by the molten metal, and subsequently allowing the metal to set, following which the body thus formed is removed from the mold and this tubular body or these tubular bodies thus obtained is or are then slid over the tubular inner part up to a certain point. Advantageously, a fully open axially running slit (12', 13') is formed in the wall of the tubular body (12, 13), while the wire-type heating element (14, 15) extends in curved loops running zigzag through the body and extending to the slit.
摘要:
An injection molding hot runner nozzle and a method of making such a nozzle are disclosed that improves heat transfer along the length of the nozzle. The nozzle includes a nozzle body and a heating element located on an outer surface of the nozzle body having a form-fitting thermally conductive shroud that conforms to a profile of the nozzle and the heating element.